Acrylonitrile properties

Features Exc. solv. resist. contains minor amt. of acrylonitrile Properties 0.2 avg. particle size dens. 8.8 Ib/gal vise. 100 cps pH 5.5 anionic 45% solids... 

Synonyms Acrylic Acrylic fiber Acrylic polymer Acrylic sheet Definition Thermoplastic polymer or copolyrner of acr ic acid, methacrylic acid, esters of these acids, or acrylonitrile Properties Varies from hard to brittle solids to fibrous elastomeric structures, to viscous liqs. able to transmit light for sheet and rod forms Toxicology Dust may cause skin, eye, and respiratory tract irritation TSCA listed... 

AcrylafU Fiberglass Reinforced Styrene-Acrylonitrile Properties, FiberfU Division, Dart Industries, Evansville, IN, Unnumbered, Undated. 

The principal monomer of nitrile resins is acrylonitrile (see Polyacrylonitrile ), which constitutes about 70% by weight of the polymer and provides the polymer with good gas barrier and chemical resistance properties. The remainder of the polymer is 20 to 30% methylacrylate (or styrene), with 0 to 10% butadiene to serve as an impact-modifying termonomer. 

Styrene-Acrylonitrile (SAN) Copolymers. SAN resins are random, amorphous copolymers whose properties vary with molecular weight and copolymer composition. An increase in molecular weight or in acrylonitrile content generally enhances the physical properties of the copolymer but at some loss in ease of processing and with a slight increase in polymer color. 

The physical properties of cyanoacetic acid [372-09-8] and two of its ester derivatives are Hsted ia Table 11 (82). The parent acid is a strong organic acid with a dissociation constant at 25°C of 3.36 x 10. It is prepared by the reaction of chloroacetic acid with sodium cyanide. It is hygroscopic and highly soluble ia alcohols and diethyl ether but iasoluble ia both aromatic and aUphatic hydrocarbons. It undergoes typical nitrile and acid reactions but the presence of the nitrile and the carboxyUc acid on the same carbon cause the hydrogens on C-2 to be readily replaced. The resulting malonic acid derivative decarboxylates to a substituted acrylonitrile ... 

Tables 1 and 2 Hst some physical properties and thermodynamic information, respectively, for acrylonitrile (3—5).

Standard test methods for chemical analysis have been developed and pubUshed (74). Included is the determination of commonly found chemicals associated with acrylonitrile and physical properties of acrylonitrile that are critical to the quaUty of the product (75—77). These include determination of color and chemical analyses for HCN, quiaone inhibitor, and water. Specifications appear in Table 10. 

Nitrile mbber finds broad application in industry because of its excellent resistance to oil and chemicals, its good flexibility at low temperatures, high abrasion and heat resistance (up to 120°C), and good mechanical properties. Nitrile mbber consists of butadiene—acrylonitrile copolymers with an acrylonitrile content ranging from 15 to 45% (see Elastomers, SYNTHETIC, NITRILE RUBBER). In addition to the traditional applications of nitrile mbber for hoses, gaskets, seals, and oil well equipment, new applications have emerged with the development of nitrile mbber blends with poly(vinyl chloride) (PVC). These blends combine the chemical resistance and low temperature flexibility characteristics of nitrile mbber with the stability and ozone resistance of PVC. This has greatly expanded the use of nitrile mbber in outdoor applications for hoses, belts, and cable jackets, where ozone resistance is necessary. 

Acrylonitrile (AN), C H N, first became an important polymeric building block in the 1940s. Although it had been discovered in 1893 (1), its unique properties were not realized until the development of nitrile mbbers during World War II (see Elastomers, synthetic, nitrile rubber) and the discovery of solvents for the homopolymer with resultant fiber appHcations (see Fibers, acrylic) for textiles and carbon fibers. As a comonomer, acrylonitrile (qv) contributes hardness, rigidity, solvent and light resistance, gas impermeabiUty, and the abiUty to orient. These properties have led to many copolymer apphcation developments since 1950. 

Styrene—acrylonitrile (SAN) copolymers [9003-54-7] have superior properties to polystyrene in the areas of toughness, rigidity, and chemical and thermal resistance (2), and, consequendy, many commercial appHcations for them have developed. These optically clear materials containing between 15 and 35% AN can be readily processed by extmsion and injection mol ding, but they lack real impact resistance. 

In the late 1960s a new class of AN copolymers and multipolymers was introduced that contain >60% acrylonitrile. These are commonly known as barrier resins and have found thek greatest acceptance where excellent barrier properties toward gases (5), chemicals, and solvents are needed. They may be processed into bottles, sheets, films, and various laminates, and have found wide usage in the packaging industry (see Barrier polymers). 

The properties of SAN resins depend on their acrylonittile content. Both melt viscosity and hardness increase with increasing acrylonittile level. Unnotched impact and flexural strengths depict dramatic maxima at ca 87.5 mol % (78 wt %) acrylonitrile (8). With increasing acrylonitrile content, copolymers show continuous improvements in barrier properties and chemical and uv resistance, but thermal stabiUty deteriorates (9). The glass-transition... 

Acrylonitrile copolymeri2es readily with many electron-donor monomers other than styrene. Hundreds of acrylonitrile copolymers have been reported, and a comprehensive listing of reactivity ratios for acrylonitrile copolymeri2ations is readily available (34,102). Copolymeri2ation mitigates the undesirable properties of acrylonitrile homopolymer, such as poor thermal stabiUty and poor processabiUty. At the same time, desirable attributes such as rigidity, chemical resistance, and excellent barrier properties are iacorporated iato melt-processable resias. 

Acrylonitrile—methyl acrylate—iadene terpolymers, by themselves, or ia blends with acrylonitrile—methyl acrylate copolymers, exhibit even lower oxygen and water permeation rates than the iadene-free copolymers (110,111). Terpolymers of acrylonitrile with iadene and isobutjlenealso exhibit excellent barrier properties (112), and permeation of gas and water vapor through acrylonitrile—styrene—isobutjleneterpolymers is also low (113,114). 

Useflil properties of acrylonitrile copolymers, such as rigidity, gas barrier, chemical and solvent resistance, and toughness, are dependent upon the acrylonitrile content in the copolymers. The choice of the composition of SAN copolymers is dictated by their particular appHcations and performance requirements. The weU-balanced and unique properties possessed by these copolymers have led to broad usage in a wide variety of appHcations. 

Acrylonitrile has contributed the desirable properties of rigidity, high temperature resistance, clarity, solvent resistance, and gas impermeabiUty to many polymeric systems. Its availabiUty, reactivity, and low cost ensure a continuing market presence and provide potential for many new appHcations. 

Examination of oven-aged samples has demonstrated that substantial degradation is limited to the outer surface (34), ie, the oxidation process is diffusion limited. Consistent with this conclusion is the observation that oxidation rates are dependent on sample thickness (32). Impact property measurements by high speed puncture tests have shown that the critical thickness of the degraded layer at which surface fracture changes from ductile to brittle is about 0.2 mm. Removal of the degraded layer restores ductiHty (34). Effects of embrittled surface thickness on impact have been studied using ABS coated with styrene—acrylonitrile copolymer (35). 

Analytical investigations may be undertaken to identify the presence of an ABS polymer, characterize the polymer, or identify nonpolymeric ingredients. Fourier transform infrared (ftir) spectroscopy is the method of choice to identify the presence of an ABS polymer and determine the acrylonitrile—butadiene—styrene ratio of the composite polymer (89,90). Confirmation of the presence of mbber domains is achieved by electron microscopy. Comparison with available physical property data serves to increase confidence in the identification or indicate the presence of unexpected stmctural features. Identification of ABS via pyrolysis gas chromatography (91) and dsc ((92) has also been reported. 

Homogeneous GopolymeriZation. Nearly all acryhc fibers are made from acrylonitrile copolymers containing one or more additional monomers that modify the properties of the fiber. Thus copolymerization kinetics is a key technical area in the acryhc fiber industry. When carried out in a homogeneous solution, the copolymerization of acrylonitrile foUows the normal kinetic rate laws of copolymerization. Comprehensive treatments of this general subject have been pubhshed (35—39). The more specific subject of acrylonitrile copolymerization has been reviewed (40). The general subject of the reactivity of polymer radicals has been treated in depth (41). 

This tendency is related to the polarization properties of the monomer substituents (42). Monomers that are dissimilar in polarity tend to form alternating monomer sequences in the polymer chain. An example is the monomer pair acrylonitrile—styrene. Styrene, with its pendent phenyl group, has a relatively electronegative double bond whereas acrylonitrile, with its electron-withdrawing nitrile group, tends to be electropositive. 

Improved Hot—Wet Properties. Acryhc fibers tend to lose modulus under hot—wet conditions. Knits and woven fabrics tend to lose their bulk and shape in dyeing and, to a more limited extent, in washing and drying cycles as well as in high humidity weather. Moisture lowers the glass-transition temperature T of acrylonitrile copolymers and, therefore, crimp is lost when the yam is exposed to conditions requited for dyeing and laundering. 

Poly(vinyhdene chloride) (PVDC) film has exceUent barrier properties, among the best of the common films (see Barrier polymers). It is formulated and processed into a flexible film with cling and tacky properties that make it a useful wrap for leftovers and other household uses. As a component in coatings or laminates it provides barrier properties to other film stmctures. The vinyUdene chloride is copolymerized with vinyl chloride, alkyl acrylates, and acrylonitrile to get the optimum processibUity and end use properties (see Vinylidene chloride monomer and polymers). 

Itaconic acid is a specialty monomer that affords performance advantages to certain polymeric coatings (qv) (see Polyesters, unsaturated). Emulsion stabihty, flow properties of the formulated coating, and adhesion to substrates are improved by the acid. Acrylonitrile fibers with low levels of the acid comonomer exhibit improved dye receptivity which allows mote efficient dyeing to deeper shades (see Acrylonitrile polymers Fibers, acrylic) (10,11). Itaconic acid has also been incorporated in PAN precursors of carbon and graphite fibers (qv) and into ethylene ionomers (qv) (12). 

Reactions. The chemical properties of cyanoacetates ate quite similar to those of the malonates. The carbonyl activity of the ester function is increased by the cyano group s tendency to withdraw electrons. Therefore, amidation with ammonia [7664-41-7] to cyanoacetamide [107-91-5] (55) or with urea to cyanoacetylurea [448-98-2] (56) proceeds very easily. An interesting reaction of cyanoacetic acid is the Knoevenagel condensation with aldehydes followed by decarboxylation which leads to substituted acrylonitriles (57) such as (29), or with ketones followed by decarboxylation with a shift of the double bond to give P,y-unsaturated nitriles (58) such as (30) when cyclohexanone [108-94-1] is used. 

Automotive appHcations account for about 116,000 t of woddwide consumption aimuaHy, with appHcations for various components including headlamp assembHes, interior instmment panels, bumpers, etc. Many automotive appHcations use blends of polycarbonate with acrylonitrile—butadiene—styrene (ABS) or with poly(butylene terephthalate) (PBT) (see Acrylonitrile polymers). Both large and smaH appHances also account for large markets for polycarbonate. Consumption is about 54,000 t aimuaHy. Polycarbonate is attractive to use in light appHances, including houseware items and power tools, because of its heat resistance and good electrical properties, combined with superior impact resistance. 

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