Acrylonitrile acrylic acid, and the acrylates

not quite. First, they sound similar because at one time, one of them, acrylonitrile, was based solely on manufacture from acrolein, a pungent liquid whose roots in Latin are aca- meaning sharp, and oiere, meaning smell. Acrylonitrile was made from acrolein, and acrylates were derivatives of acrylonitrile. But acrylates also are made from acrylic acid, which is also a derivative of acrylonitrile. So the name, acrylo, covers an extended farnily of relations. 

Along the way there is one important processing fact to keep in mind. Acrylonitrile or acrylic acid may be an intermediate step to acrylates, but sometimes the intermediate is not isolated (separated or recovered) as a commercial product. That is what makes it difficult to separate discussion of the three ch micys in a neat, orderly way. 

The nitriles are a group of compounds that can be thought of as derivatives of hydrogen cyanide, HCN. The hydrogen is removed and replaced by an organic grouping. In the case of acrylonitrile, the replacement is the vinyl grouping, CH2=CH-, the same one encountered in styrene and vinyl chloride. 

The original route to acrylonitrile was the catalytic reaction of HCN with acetylene. That was a combination of two compounds that together had all the characteristics youd like to avoid—poisonous, explosive, corrosive, and on and on. But during World War II, acrylonitrile became very important as a comonomer for synthetic rubber (nitrile rubber). Later, the growth for acrylonitrile came from synthetic fibers like Orion, Acrylon, and Dynel. 

In the 1960s, like almost all acetylene technology, the HCN/C2H2 route to acrylonitrile gave way to ammoxidation of, propylene. Thar word, ammoxidation, looks suspiciously like the contraction of two more familiar terms, ammonia and oxidation, and it is. When Standard of Ohio (Sohio) was still a company they developed a one-step vapor phase catalytic reaction of propylene with ammonia and air to give acrylonitrile. 

---

The simplest monomer, ethylenesulfonic acid, is made by elimination from sodium hydroxyethyl sulfonate and polyphosphoric acid. Ethylenesulfonic acid is readily polymerized alone or can be incorporated as a copolymer using such monomers as acrylamide, aHyl acrylamide, sodium acrylate, acrylonitrile, methylacrylic acid, and vinyl acetate (222). Styrene and isobutene fail to copolymerize with ethylene sulfonic acid. 

Copolymerization was initiated with azobis(isobutyronitrile) (AIBN) with the following monomers acrylamide, allyl acrylamide, sodium acrylate, acrylonitrile, methacrylic acid and vinyl acetate. In all these cases, the partner monomer was more reactive and preferentially incorporated in the copolymer. Less-polar or nonpolar monomers, such as styrene and isobutene, failed altogether to copolymerize. 

Benzonitrile acts in a similar way to form benzoic acid but requires sulfuric acid in the reacting mixture. Nicotinic acid amide (nicotinamide) has been prepared by the mild hydrolysis of 3-cyanopyridine, and acrylamide by the partial hydrolysis of acrylonitrile. Acrylonitrile may also be hydrolyzed to acrylic acid with mineral acids or with alkalies. Polyacrylonitrile is partially converted to the amide by nitric acid, and the nitrile oups of a number of polymers and copolymers have been hydrolyzed to amide and carboxylic acid groups to produce water-soluble polyelectrolytes. Isooyanides are stable toward alkalies but hydrolyze in the presence of acids to form an acid and an amine ... 

The yield of acrylonitrile based on propylene is generally lower than the yield of acryhc acid based on the dkect oxidation of propylene. Hence, for the large volume manufacture of acrylates, the acrylonitrile route is not attractive since additional processing steps are involved and the ultimate yield of acrylate based on propylene is much lower. Hydrolysis of acrylonitrile can be controUed to provide acrylamide rather than acryhc acid, but acryhc acid is a by-product in such a process (80). 

A number of methods such as ultrasonics (137), radiation (138), and chemical techniques (139—141), including the use of polymer radicals, polymer ions, and organometaUic initiators, have been used to prepare acrylonitrile block copolymers (142). Block comonomers include styrene, methyl acrylate, methyl methacrylate, vinyl chloride, vinyl acetate, 4-vinylpyridine, acryUc acid, and -butyl isocyanate. 

Studies of the particle—epoxy interface and particle composition have been helphil in understanding the mbber-particle formation in epoxy resins (306). Based on extensive dynamic mechanical studies of epoxy resin cure, a mechanism was proposed for the development of a heterophase morphology in mbber-modifted epoxy resins (307). Other functionalized mbbers, such as amine-terminated butadiene—acrylonitrile copolymers (308) and -butyl acrylate—acryhc acid copolymers (309), have been used for toughening epoxy resins. 

Tetrachloroethylene reacts with formaldehyde and concentrated sulfuric acid at 80°C to form 2,2-dichloropropanoic acid [75-99-0] (8). Copolymers with styrene, vinyl acetate, methyl acrylate, and acrylonitrile are formed in the presence of dibenzoyl peroxide (9,10). 

Pure polymeric acrylonitrile is not an interesting fiber and it is virtually undyeable. In order to make fibers of commercial iaterest acrylonitrile is copolymerized with other monomers such as methacrylic acid, methyl methacrylate, vinyl compounds, etc, to improve mechanical, stmctural, and dyeing properties. Eibers based on at least 85% of acrylonitrile monomer are termed acryHc fibers those containing between 35—85% acrylonitrile monomer, modacryhc fibers. The two types are in general dyed the same, although the type and number of dye sites generated by the fiber manufacturing process have an influence (see Eibers, acrylic). 

Various alkylating agents are used for the preparation of pyridazinyl alkyl sulfides. Methyl and ethyl iodides, dimethyl and diethyl sulfate, a-halo acids and esters, /3-halo acids and their derivatives, a-halo ketones, benzyl halides and substituted benzyl halides and other alkyl and heteroarylmethyl halides are most commonly used for this purpose. Another method is the addition of pyridazinethiones and pyridazinethiols to unsaturated compounds, such as 2,3(4//)-dihydropyran or 2,3(4//)-dihydrothiopyran, and to compounds with activated double bonds, such as acrylonitrile, acrylates and quinones. 

Because the polymer degrades before melting, polyacrylonitrile is commonly formed into fibers via a wet spinning process. The precursor is actually a copolymer of acrylonitrile and other monomer(s) which are added to control the oxidation rate and lower the glass transition temperature of the material. Common copolymers include vinyl acetate, methyl acrylate, methyl methacrylate, acrylic acid, itaconic acid, and methacrylic acid [1,2]. 

Electrochemical reduction of oxazolinium salts 36 gives the anions 37, which add efficiently to alkyl halides or, in the presence of McsSiCl, to methyl acrylate, methyl vinyl ketone, and acrylonitrile. Simple acid hydrolysis then gives the ketone products 38 and 39, and this method is quite general since the starting salts are readily prepared from carboxylic acids, R C02H (87TL4411). 

Several selective interactions by MIP membrane systems have been reported. For example, an L-phenylalanine imprinted membrane prepared by in-situ crosslinking polymerization showed different fluxes for various amino acids [44]. Yoshikawa et al. [51] have prepared molecular imprinted membranes from a membrane material which bears a tetrapeptide residue (DIDE resin (7)), using the dry phase inversion procedure. It was found that a membrane which contains an oligopeptide residue from an L-amino acid and is imprinted with an L-amino acid derivative, recognizes the L-isomer in preference to the corresponding D-isomer, and vice versa. Exceptional difference in sorption selectivity between theophylline and caffeine was observed for poly(acrylonitrile-co-acrylic acid) blend membranes prepared by the wet phase inversion technique [53]. 

Radical copolymerization is used in the manufacturing of random copolymers of acrylamide with vinyl monomers. Anionic copolymers are obtained by copolymerization of acrylamide with acrylic, methacrylic, maleic, fu-maric, styrenesulfonic, 2-acrylamide-2-methylpro-panesulfonic acids and its salts, etc., as well as by hydrolysis and sulfomethylation of polyacrylamide Cationic copolymers are obtained by copolymerization of acrylamide with jV-dialkylaminoalkyl acrylates and methacrylates, l,2-dimethyl-5-vinylpyridinum sulfate, etc. or by postreactions of polyacrylamide (the Mannich reaction and Hofmann degradation). Nonionic copolymers are obtained by copolymerization of acrylamide with acrylates, methacrylates, styrene derivatives, acrylonitrile, etc. Copolymerization methods are the same as the polymerization of acrylamide. 

Acrylonitrile is mainly used to produce acrylic fibers, resins, and elastomers. Copolymers of acrylonitrile with butadiene and styrene are the ABS resins and those with styrene are the styrene-acrylonitrile resins SAN that are important plastics. The 1998 U.S. production of acrylonitrile was approximately 3.1 billion pounds. Most of the production was used for ABS resins and acrylic and modacrylic fibers. Acrylonitrile is also a precursor for acrylic acid (by hydrolysis) and for adiponitrile (by an electrodimerization). 

Composite proplnts, which are used almost entirely in rocket propulsion, normally contain a solid phase oxidizer combined with a polymeric fuel binder with a -CH2—CH2— structure. Practically speaking AP is the only oxidizer which has achieved high volume production, although ammonium nitrate (AN) has limited special uses such as in gas generators. Other oxidizers which have been studied more or less as curiosities include hydrazinium nitrate, nitronium perchlorate, lithium perchlorate, lithium nitrate, potassium perchlorate and others. Among binders, the most used are polyurethanes, polybutadiene/acrylonitrile/acrylic acid terpolymers and hydroxy-terminated polybutadienes... 

There are two pathways for the degradation of nitriles (a) direct formation of carboxylic acids by the activity of a nitrilase, for example, in Bacillus sp. strain OxB-1 and P. syringae B728a (b) hydration to amides followed by hydrolysis, for example, in P. chlororaphis (Oinuma et al. 2003). The monomer acrylonitrile occurs in wastewater from the production of polyacrylonitrile (PAN), and is hydrolyzed by bacteria to acrylate by the combined activity of a nitrilase (hydratase) and an amidase. Acrylate is then degraded by hydration to either lactate or P-hydroxypropionate. The nitrilase or amidase is also capable of hydrolyzing the nitrile group in a number of other nitriles (Robertson et al. 2004) including PAN (Tauber et al. 2000). 

The two procedures give rise to different results. In both cases acrylic acid, present in the form of acrylate, readily reacts with ammonia at r.t. forming a species characterized by an intense band at 1535 cm i indicating the formation of an amide. With increasing reaction temperature (100°C), however, in the case of procedure A the band at 1535 cm shifts to 1495 cm-i and a weak band forms at 1720 cm h The latter band is characteristic of undissociated and weakly coordinated acrylic acid. This indicates that at 100°C amide dissociates with formation of the free acid. When ammonia is instead present in the gas phase (procedure B), the amide species undergoes transformation to acrylonitrile with a maximum in the intensity Fig. 6 IR spectra of 1 torr acrylic of the vcn band at 2220 cm- at an evacuation acid in contact (5 min) with Sb V=l temperature of about 300°C. and evacuation at r.t (a), and fol- Coordinated acrylic acid and ammonia thus lowing evacuations at 100 (b) and react faster at r.t. to form acrylamide, but in 200°C (c). absence of ammonia which inhibits the re-... 

The same group has developed another synthetically useful photochemically induced domino transformation. Irradiation of the enaminecarbaldehydes 5-40a or 5-40b in the presence of acrylic acid ester 5-41a or acrylonitrile 5-41b afforded the quinolizidines 5-45a and 5-45b as well as the pyrido[l,2-a]azepines 5-45c and 5-45d, respectively, with high stereoselectivity [14]. Only very small amounts of the corresponding diastereomers 5-46a-d were detected. 

---