Synthetic rubber styrene-butadiene

Degassing Solvents from Synthetic Rubber (Styrene-Butadiene Compounds)... 

Styrene polymers and copolymers are used extensively in making polystyrene plastics, polyesters, protective coatings, resins, and synthetic rubber (styrene-butadiene rubber). 

One of the most widely used examples of polymerization in a CSTR train is that of synthetic rubber. Styrene-butadiene rubber (SBR) and neoprene are free radical polymerized, most often in an emulsion polymerization system. These rubbers are highly susceptible to branching. Excessive branching will cause the rubber to be unusable. Branching is accelerated by a high ratio of polymer to monomer. For this reason, the monomer is often polymerized to 50-70% conversion, then the polymerization is stopped and the monomer is steam-stripped from the product and recycled. In this case, very high conversion is not necessary and a train of 5-15 CSTRs is often used. This number of CSTRs in... 

Give the chemical structure and unique characteristics of each of the following synthetic rubbers styrene-butadiene rubber, polybutadiene, neoprene, butyl rubber, nitrile rubber, and silicone rubber. 

In 1994, the worldwide consumption of rubber was approximately 14.5 million tons a year, of which about 40% consisted of natural rubber. Natural rubber is produced as latex by tropical rubber trees (Hevea brasiliensis). It is processed locally and therefore the quality of natural rubber fluctuates remarkably [ 140]. Due to increasing demand for rubbers, combined with a decreasing production capacity in Asia and a vast increase in labor costs, the price of natural rubber is still rising sharply. In 1990-1994, the average price of natural rubber was about 0.38 /lb, while in 1996 it was already over 0.80 /lb. The remaining 60% of the articles were manufactured from synthetic petroleum-based rubbers such as isoprene rubber, styrene-butadiene rubber, chloroprene rubber and polyurethanes. The quality of synthetic rubbers is constant, and their price varies between 2 and 5 US per kilogram [137-140]. 

Buna [Butadien natrium] The name has been used for the product, the process, and the company VEB Chemische Werke Buna. A process for making a range of synthetic rubbers from butadiene, developed by IG Farbenindustrie in Leverkusen, Germany, in the late 1920s. Sodium was used initially as the polymerization catalyst, hence the name. Buna S was a copolymer of butadiene with styrene Buna N a copolymer with acrylonitrile. The product was first introduced to the pubhc at the Berlin Motor Show in 1936. Today, the trade name Buna CB is used for a polybutadiene rubber made by Bunawerke Hiils using a Ziegler-Natta type process. German Patent 570, 980. 

In 1866 AD a polymeric product was formed from styrene and sulphuric acid. Another breakthrough was the production of synthetic rubber from butadiene by using metallic sodium or potassium by German scientists during 1911 -22. In 1929, Ziegler reported polymerisation of vinyl monomers using butyllithium. 

To form a random polymer the two monomers must react with themselves at a rate comparable to that at which they react with each other. In random polymers they need not be present in equal amounts either. The most important synthetic elastomer, styrene-butadiene rubber (SBR), is a copolymer of approximately 6 mol of butadiene to 1 mol of styrene. The... 

Manufacturing (NAICS 326), Rubber Products (NAICS 3262) totals 35.3 billion, of which Tires (NAICS 32621) makes up 15.4 billion, showing the dominance of the automobile tire market in this sector of the chemical industry. The top polymer production summary in Table 1.16 gives a numerical list of important synthetic elastomers. Styrene-butadiene rubber (SBR) dominates the list at 1.93 billion lb for U.S. production. All other synthetic elastomers are much smaller. While elastomers had a slight increase in production from 1980-1990, only 0.5% annually, SBR was down 2.3% per year. From 1990-2000 it was up 1.0% per year. The fastest growing elastomer is ethylene-propylene, up 5.2% annually for 1990-2000. Table 18.1 gives a breakdown in percent production of synthetic elastomers and consumption of natural rubber in the U.S. 

Redox polymerizations are usually carried out in aqueous solution, suspension, or emulsion rarely in organic solvents. Their special importance lies in the fact that they proceed at relatively low temperatures with high rates and with the formation of high molecular weight polymers. Furthermore, transfer and branching reactions are relatively unimportant. The first large-scale commercial application of redox polymerization was the production of synthetic rubber from butadiene and styrene (SBR1500) at temperatures below 5 °C (see Example 3-44). 

STYRENE-BUTADIENE RUBBER. Styrene-butadiene rubber (SBR), an elastomer, is a copolymer of three parts 1,3-butadiene and one part styrene. It is a synthetic rubber used mainly in the manufacture of automobile (ires. 

The principal impetus behind the synthesis of thiols came from the need to produce synthetic mbber in the eady 1940s. These rubbers, styrene—butadiene rubbers (SBRs), were produced by many companies at that time. Originally, 1-dodecanethiol was utilized, but the most important thiol became /WY-dodecanethiol, which was made from propylene tetramer, using an acid-catalyzed process (54,55). 

The major general purpose rubbers are natural rubber, styrene-butadiene rubber, butadiene rubber, isoprene rubber, and ethylene-propylene rubber. These rubbers are used in tires, mechanical goods, and similar applications. Specialty elastomers provide unique properties such as oil resistance or extreme heat stability. Although this differentiation is rather arbitrary, it tends also to classify the polymers according to volumes used. Styrene-butadiene rubber, butadiene rubber, and ethylene-propylene rubber account for 78 percent of all synthetic rubber consumed. 

Styrene-butadiene rubber (SBR) is a random polymer made from butadiene and styrene monomers. It possesses good mechanical property, processing behavior, and can be used like natural rubber. Moreover, some properties such as wear and heat resistance, aging, and curing property are even better than in natural rubber. Styrene-butadiene rubber was the first major synthetic rubber to be produced commercially. Now it has become the most common rubber with the largest production and consumption in the synthetic rubber industry. It can be widely used in tire, adhesive tape, cables, medical instruments, and all kinds of rubberware. 

Elastomers include natural rubber (polyisoprene), synthetic polyisoprene, styrene-butadiene rubbers, butyl rubber (isobutylene-isoprene), polybutadiene, ethylene-propylene-diene (EPDM), neoprene (polychloroprene), acrylonitrile-butadiene rubbers, polysulfide rubbers, polyurethane rubbers, crosslinked polyethylene rubber and polynorbomene rubbers. Typically in elastomer mixing the elastomer is mixed with other additives such as carbon black, fillers, oils/plasticizers and accelerators/antioxidants. 

The main types of rubber used in the field of anti-corrosion are natural rubber, polyisoprene, polybutadiene, polyurethane, butyl rubber, styrene butadiene, nitrile rubber, ethylene propylene rubber, polychloroprene, silicone rubber, and vinylidene rubber. The wide ranges of available natural and synthetic rubbers offer a versatility of properties to suit almost every corrosive condition encountered in the process industries. 

Emulsion polymerisation was initially developed for producing synthetic rubber from butadiene and styrene during the Second World War. The system... 

The natural rubber does not generally exhibit all the desired properties for use in the rubber industry. Thus, it is possible to obtain better mechanical and physical properties at a lower cost by blending natural rubber with synthetic rubbers. Normally, natural rubber is deteriorated by ozone and thermal attacks due to its highly unsaturated backbone, and it also shows low oil and chemical resistances due to its non-polarity. However, these properties can be achieved by blending it with low unsaturated ethylene propylene diene monomer rubber, styrene butadiene rubber, carboxylate styrene butadiene rubber, nitrile butadiene rubber, chloroprene rubber, chlorosulfonated polyethylene rubber, and acrylonitrile butadiene rubber. 

Synthetic Rubber. Many different types of synthetic rubber are suitable raw materials for adhesives and sealing compounds. Particularly significant are polychlo-roprene rubber, styrene-butadiene rubber (SBR), nitrile rubber, and polyisobutylene. Unless these rubbers are available as directly soluble types, they have to be degraded by mastication on rolls or in kneaders and solubilized before dissolution. 

The most widely used elastomers are natural rubber [17], synthetic polyisoprene and butadiene rubbers, styrene-butadiene copolymers, ethylene-propylene rubber (specifically EPDM), butyl and halobutyl elastomers, polyurethanes, polysiloxanes, polychloroprenes, nitrile rubber, polyacrylic rubbers, fluorocarbon elastomers, and thermoplastic elastomers [18-20]. The examples which have unsaturation present in the repeat units (such as, the diene elastomers) have the advantage of easy cross-linkability, but the disadvantage of increased vulnerability to attack by reactants, such as oxygen and ozone. 

Elastomeric adhesives are natural or synthetic polymers with superior toughness and elongation. Examples of elastomeric adhesives include natural rubber, reclaimed rubber, butyl rubber, polyisobutylene, nitrile rubber, styrene-butadiene-rubber, etc.l Elastomeric adhesives are supplied as solvent solutions, latex cements, pressure sensitive tapes, and single- or multi-component nonvolatile liquid or pastes.[ 1 However, they are usually supplied in liquid form. Most are solvent dispersions or water emulsions. The service temperature is up to 204°C (400°F). They never melt, have excellent flexibility, but low bond strength. The main application of elastomeric adhesives is on unstressed joints on lightweight materials (e.g., joints in flexure). Hence, they are not considered structural adhesives. 

Romero-Sanchez MD, Martin-Martinez JM (2004) Effects of overhalogenation of synthetic vulcanised styrene-butadiene rubber sole on its adhesion behaviour. J Adhes Sci Technol... 

Emulsion polymerisation of a mixture of butadiene and styrene gives a synthetic rubber (Buna S GBS rubber), which is used either alone or blended with natural rubber for automobile tyres and a variety of other articles. 

As described in the box Di ene Polymers in Chapter 10 most synthetic rubber is a copolymer of styrene and 1 3 butadiene... 

Elastomers. Elastomers are polymers or copolymers of hydrocarbons (see Elastomers, synthetic Rubber, natural). Natural mbber is essentially polyisoprene, whereas the most common synthetic mbber is a styrene—butadiene copolymer. Moreover, nearly all synthetic mbber is reinforced with carbon black, itself produced by partial oxidation of heavy hydrocarbons. Table 10 gives U.S. elastomer production for 1991. The two most important elastomers, styrene—butadiene mbber (qv) and polybutadiene mbber, are used primarily in automobile tires. 

Many random copolymers have found commercial use as elastomers and plastics. For example, SBR (62), poly(butadiene- (9-styrene) [9003-55-8] has become the largest volume synthetic mbber. It can be prepared ia emulsion by use of free-radical initiators, such as K2S20g or Fe /ROOH (eq. 18), or in solution by use of alkyl lithium initiators. Emulsion SBR copolymers are produced under trade names by such companies as American Synthetic Rubber (ASPC), Armtek, B. F. Goodrich (Ameripool), and Goodyear (PHoflex) solution SBR is manufactured by Firestone (Stereon). The total U.S. production of SBR in 1990 was 581,000 t (63). 

Styrene—Butadiene Rubber (SBR). This is the most important synthetic mbber and represents more than half of all synthetic mbber production (Table 3) (see Styrene-butadiene rubber). It is a copolymer of 1,3-butadiene, CH2=CH—CH=CH2, and styrene, CgH5CH=CH2, and is a descendant of the original Buna S first produced in Germany during the 1930s. The polymerization is carried out in an emulsion system where a mixture of the two monomers is mixed with a soap solution containing the necessary catalysts (initiators). The final product is an emulsion of the copolymer, ie, a fluid latex (see Latex technology). 

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