Steel controlled rolling

Use fully killed or fine grain steel, controlled rolling temperatures high Mn/C ratios eliminate sharp corners in design, remove defects from steel heat treat steel. For cryogenic operations use high nickel alloy steels or austenitic stainless steels, depending on temperature. 

Perhaps the most important innovation of all is in the thermomechanical control processes, involving closely controlled simultaneous application of heat and deformation, to improve the mechanical properties, especially of ultra-microalloyed compositions. Processes such as controlled rolling are now standard procedures in steel mills. 

These tertiary crushers employ smooth or toothed heavy-duty impact and abrasion-resistant steel-rimmed rolls. The rolls are mounted inline in a horizontal manner and turn toward each other at equal speeds to create a nip into which a friable feed material is introduced (Fig. 4). Heavy-duty compression springs with automatic reset are used to dampen crushing shock and to protect the crusher from tramp iron and oversize material. An adjustable screw that adjusts spring tension changes the crusher opening. A flywheel is used to even out pulses and economize on power consumption. These crushers have a theoretical maximum reduction ratio of 4 1 and will only crush materials to about 10 mesh. Roll crushers produce a controlled product size distribution without a lot of fines. The narrow particle size distribution is achieved by controlling a combination of variables including roll speed, gap measure, differential speed, feed rate, and roll surface. 

Programmable logic controllers (PLCs) are typically used to control very high-frequency equipment such as steel mill rolls or compressors. 

Accelerated cooling of controlled-rolled steels to enhance the formation of fine ferrite grains. 

These effects have been encountered primarily in steel plate used for vessel construction or for fabrication of welded pipe. The major industry problem has been with welded pipe made from controlled rolled plate. Cases of pipe rupture have been attributed to HIC. Seamless pipe is less subject to these effects, but is not considered to be immune. HIC may be prevented by the manufacturer s control of the inclusion number, size, and shape, particularly sulfide inclusions [72]. 

Hydrogen-induced cracking In the past, this type of cracking has mostly occurred in the controlled rolled pipeline steels with elongated stringers of nonmetallic imperfections. 

The Standard covers bar, plates, sheets, strip, structural shapes rolled stock, pipes, sheets with laminar coating and strip of carbon, alloyed and electrical steels and sets up nondestructive magnetic method of mechanical and service properties and microstructure control. 

Intrinsic Steei Quaiity refers to the metallurgical and chemical properties of steel products (plate, pipe, tubes, structurals, castings, forgings) supplied to the fabricator for conversion into process equipment. Factors related to deoxidation, controlled finishing temperatures in rolling, and cleaning up of surface defects are included. 

Shafts are made of material ranging from medium carbon to low alloy steel and are usually heat treated. Shafts were originally made of forgings for the compressors in process service. But because of the availability ot high quality material, hot rolled bar stock has been used for shafts up to S inches in diameter. Bar stock shafts are given the same heat treatment and quality control as forgings. Many of the process users prefer a low alloy, chrome-moly-nickel material for shafting, particularly for compressors in critical service. 

The Nippon Steel Corporation in 1972 pioneered the use of continuous annealing lines , in which rolled steel sheet is heat-treated and quenched under close computerised control while moving. For this advanced process to give its best results, especially when the objective is to make readily shapable sheet for automobile bodies, steel compositions have to be tailored specifically for the process composition and processing are seamlessly tied to each other. Today, dozens of these huge processing lines are in use worldwide (Ohashi 1988). 

In a continuous casting machine, molten steel is poured into a reservoir at the top of the machine. It passes at a controlled rate into a water cooled mold where the outer shell of the steel becomes solidified. The steel is drawn down into a series of rolls and water sprays, which ensure that it is both rolled into shape and fully solidified at the same time. At the end of the machine, it is straightened and cut to the required length. Fully formed slabs, blooms, and billets emerge from the end of this continuous process. 

Fig. 3-1. Block diagram of General Electric X-ray Thickness Gage for steel strip (manually controlled). A similar gage is now part of a fully automated system that controls the rolling of steel strip.6 (Liebhafsky, Anal. Chem., 21, 17.)... 

Center of the U.S. Bureau of Mines. The radon chamber in Denver Research Center is designed to provide adjustable humidities and a well controlled, monitored radon and CN concentration. It has a length of 213 cm, a diameter of 152 cm, and a volume of about 3.89 m. The walls are made of 0.5-cm rolled steel with welded seams. Figure 1 shows the general scheme of the test chamber excluding the transducers and data aquisition system. 

Alternatively, the doctor blade can impinge onto a small conveyor belt system which supports the travelling fabric. This mechanism is less commonly used than the rigid roller as it leads to reduced control of the thickness of the spread. For precision work, using very consistent cloth, an accurately machined chromium plated steel roll can replace the rubber covered roller. 

In theory, the Smith predictor gives significant improvement in control. In practice, only modest improvement can be achieved in many processes. This is due to the sensitivity of the stability of the system to small changes in system parameters. If the controller is tightly tuned and there is a small shift in the actual deadtime of the process, the system can go unstable. Therefore, most of the successful applications have been in processes which have gains, time constants, and deadtimes that are well known and constant. Examples include paper machines, steel rolling mills, and textile manufacturing. 

---