Safety reaction

The safe hfe principle requires detection of aU critical failures and an adequate safety reaction. During this time, the system must still be safe enough. This requires monitoring of critical components Note that redimdancy itself is not enough since dormant failiues of these components must be prevented. This must be combined with appropriate action to prevent the occurrence of double failure. For this reason, automatic safety braking on detection of critical faQiues is implemented. By this approach the accinnulation of faults is prevented, since this would be crucial for safe-hfe systems. 

However, there are many other factors to be considered in the choice of reaction path. Some are commercial, such as uncertainties regarding future prices of raw materials and b3q)roducts. Others are technical, such as safety and energy consumption. 

The choice of reactor temperature depends on many factors. Generally, the higher the rate of reaction, the smaller the reactor volume. Practical upper limits are set by safety considerations, materials-of-construction limitations, or maximum operating temperature for the catalyst. Whether the reaction system involves single or multiple reactions, and whether the reactions are reversible, also affects the choice of reactor temperature, as we shall now discuss. 

Clearly, the potential hazard from runaway reactions is reduced by reducing the inventory of material in the reactor. Batch operation requires a larger inventory than the corresponding continuous reactor. Thus there may be a safety incentive to change from batch to continuous operation. Alternatively, the batch operation can be... 

Reaction temperature. For endothermic reactions. Fig. 2.9c shows that the temperature should be set as high as possible consistent with materials-of-construction limitations, catalyst life, and safety. For exothermic reactions, the ideal temperature is continuously decreasing as conversion increases (see Fig. 2.9c). 

Resins formed from the reaction of poly(vinyl alcohol) with aldehydes. The formal derivative (from methanal) is used in wire coatings and adhesives and the bulyral (from butanal) is used in metal paints, wood-sealers, adhesives and in safety glass interlayers. 

The sodium fusion and extraction, if performed strictly in accordance with the above directions, should be safe operations. In crowded laboratories, however, additional safety may be obtained by employing the follow ing modification. Suspend the hard-glass test-tube by the rim through a hole in a piece of stout copper sheet (Fig. 69). Place 1 -2 pellets of sodium in the tube, and heat gently until the sodium melts. Then drop the organic compound, in small quantities at a time, down — =. the tube, allowing the reaction to subside after each addition before the next is made. (If the compound is liquid, allow two or three small drops to fall at intervals from a fine dropping-tube directly on to the molten sodium.) Then heat the complete mixture as before until no further reaction occurs. 

Ammonia is conveniently obtained from a cylinder of the Uquefled gas the cylinder must be equipped with a reducing valve. The rate of flow of the gas may be determined by passage through a bubble counter containing a small volume of concentrated potassium hydroxide solution (12 g. of KOH in 12 ml. of water). A safety bottle should be inserted between the cylinder and the reaction vessel. 

Steam distillation.—For small quantities of compounds, which are readily volatile in steam, water may be added to the contents of the reaction flask (e.g. Figs. XII, 2,4 and XII, 2, 11) and the flask heated in an air bath or with a small flame. Alternatively, if preferred, steam may be passed into the reaction flask from a separate generator this may consist of a small conical flask provided with the usual safety tube (compare Fig. II, 40, 1). 

Health nd Safety Factors. Although propargyl alcohol is stable, violent reactions can occur in the presence of contaminants, particularly at elevated temperatures. Heating in undiluted form with bases or strong acids should be avoided. Weak acids have been used to stabilize propargyl alcohol prior to distillation. Since its flash point is low, the usual precautions against ignition of vapors should be observed. 

Health and Safety Factors. Although butynediol is stable, violent reactions can take place in the presence of certain contaminants, particularly at elevated temperatures. In the presence of certain heavy metal salts, such as mercuric chloride, dry butynediol can decompose violently. Heating with strongly alkaline materials should be avoided. 

Since the principal hazard of contamination of acrolein is base-catalyzed polymerization, a "buffer" solution to shortstop such a polymerization is often employed for emergency addition to a reacting tank. A typical composition of this solution is 78% acetic acid, 15% water, and 7% hydroquinone. The acetic acid is the primary active ingredient. Water is added to depress the freezing point and to increase the solubiUty of hydroquinone. Hydroquinone (HQ) prevents free-radical polymerization. Such polymerization is not expected to be a safety hazard, but there is no reason to exclude HQ from the formulation. Sodium acetate may be included as well to stop polymerization by very strong acids. There is, however, a temperature rise when it is added to acrolein due to catalysis of the acetic acid-acrolein addition reaction. 

Health and safety information is available from the manufacturer of every adhesive sold in the United States. The toxicology of a particular adhesive is dependent upon its components, which mn the gamut of polymeric materials from natural products which often exhibit low toxicity to isocyanates which can cause severe allergic reactions. Toxicological information may be found in articles discussing the manufacture of the specific chemical compounds that comprise the adhesives. 

Safety has been greatly increased by use of the continuous nitration processes. The quantity of nitroglycerin in process at any one time is greatly reduced, and emulsification of nitroglycerin with water decreases the likelihood of detonation. Process sensors (qv) and automatic controls minimize the likelihood of mnaway reactions. Detonation traps may be used to decrease the likelihood of propagation of an accidental initiation eg, a tank of water into which the nitrated product flows and settles on the bottom. 

Black Powder. Black powder is mainly used as an igniter for nitrocellulose gun propellant, and to some extent in safety blasting fuse, delay fuses, and in firecrackers. Potassium nitrate black powder (74 wt %, 15.6 wt % carbon, 10.4 wt % sulfur) is used for military appHcations. The slower-burning, less cosdy, and more hygroscopic sodium nitrate black powder (71.0 wt %, 16.5 wt % carbon, 12.5 wt % sulfur) is used industrially. The reaction products of black powder are complex (Table 12) and change with the conditions of initia tion, confinement, and density. The reported thermochemical and performance characteristics vary greatly and depend on the source of material, its physical form, and the method of determination. Typical values are Hsted in Table 13. 

The development section serves as an intermediary between laboratory and industrial scale and operates the pilot plant. A dkect transfer from the laboratory to industrial-scale processes is stiH practiced at some small fine chemicals manufacturers, but is not recommended because of the inherent safety, environmental, and economic risks. Both equipment and plant layout of the pilot plant mirror those of an industrial multipurpose plant, except for the size (typically 100 to 2500 L) of reaction vessels and the degree of process automation. 

Fluorine, the most reactive element known, is a dangerous material but may be handled safely using proper precautions. In any situation where an operator may come into contact with low pressure fluorine, safety glasses, a neoprene coat, boots, and clean neoprene gloves should be worn to afford overall body protection. This protection is effective against both fluorine and the hydrofluoric acid which may form from reaction of moisture in the air. 

The carcinogenicity of nitrosamines has created widespread concern over the safety of food products that are significant sources of nitrates and nitrites. Nitrosamines are readily formed by reaction of secondary amines with nitrites at acid pH, conditions which may occur in the gastrointestinal tract. 

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