Process selection manufacturing processes

Select manufacturing process Provide required size and configuration Tooling and plant capital costs to be appropriate for number of pieces and rate of production Compatible with available plant and marketing plan Provides required structural properties and quality control... 

Review the selected manufacturing process against business requirements. 

The design of experiment (DOE) is an effective approach to optimize the throughput in various manufacturing-related process. The DOE has been implemented to select manufacturing process parameters that could result in a batter quality product[4]. 

This chapter will describe some of tire basic unit processes in ceramic manufacturing, and will touch on tire pertinence of tire physical chemistry of surfaces in selected unit processes. For a more comprehensive review of ceramics and ceramic processing, tire reader is referred to otlrer sources [3, 4 and 5]. 

Mercury(II) fluoride has been used in the process for manufacture of fluoride glass (qv) for fiber optics (qv) appHcations (11) and in photochemical selective fluorination of organic substrates (12). It is available from Advance Research Chemicals, Aldrich Chemicals, Johnson/Matthey, Aesar, Cerac, Strem, and PCR in the United States. The 1993 annual consumption was less than 50 kg the price was 800—1000/kg. 

Any manufacturing process requiring refractories depends on proper selection and installation. When selecting refractories, environmental conditions are evaluated first, then the functions to be served, and finally the expected length of service. AH factors pertaining to the operation, service design, and constmction of equipment must be related to the physical and chemical properties of the various classes of refractories (35). 

One of the important processes for manufacturing linalool is from the P-methylheptenone intermediate produced by the methods from petrochemical sources discussed earlier. For example, addition of sodium acetyUde to P-methylheptenone gives dehydrolinalool (4), which can be selectively hydrogenated, using a Lindlar catalyst, to produce linalool. 

Most of the fermentation and isolation processes for manufacture of the tetracyclines are described in patents (71,72). Manufacture begins with the cultivated growth of selected strains of Streptomjces in a medium chosen to produce optimum growth and maximum antibiotic production. Some clinically useful tetracyclines (2—4) are produced directly in these fermentations others (5—7) are produced by subjecting the fermentation products to one or more chemical alterations. The purified antibiotic produced by fermentation is used as the starting material for a series of chemical transformations (59). 

Petroleum asphalts, compared to native asphalts, are organic with only trace amounts of inorganic materials. They derive their characteristics from the nature of their cmde origins with some variation possible by choice of manufacturing process. Although there are a number of refineries or refinery units whose prime function is to produce asphalt, petroleum asphalt is primarily a product of integrated refineries (Fig. 1). Cmdes may be selected for these refineries for a variety of other product requirements and the asphalt (or residuum) produced may vary somewhat in characteristics from one refinery-cmde system to another and even by cut-point (Table 2) and asphalt content (Fig. 2) (5,6). The approximate asphalt yields (%) from various cmde oils are as follows ... 

Portland cement is manufactured by two basic processes, the wet process and the dry process. The dry process uses approximately 25% less energy per ton of Portland cement and is used to produce about 68% of the U.S. Portland cement. Both processes start by mixing selected raw materials, cmshed and/or milled to approximately s in. (1.9 cm) diameter, in the correct ratios to give the final desired chemical composition. 

Processing is key to the reproducible manufacture of ceramics. The tolerance of a finished ceramic to defects determines the raw materials selected, and the control that must be exercised during processing. More expensive advanced ceramics require higher quaUty, more expensive raw materials coupled with more carefully controlled manufacturing processes. 

Referring to the surface roughness chart for the manufacturing process to be used, select the appropriate value of A corresponding to the characteristic s design surface roughness. 

The combination of the cost model and the optimization method will then give an augmented model from which the allocation of the component tolerances are optimized for competitive results. Optimization methods have also been extended to include procedures that select the most cost-effective manufacturing process for each component tolerance in the assembly stack (Chase and Parkinson, 1991). 

Swift, K. G. and Booker, J. D. 1997 Process Selection from design to manufacture. London Arnold. 

Activated carbon is an amorphous solid with a large internal surface area/pore strucmre that adsorbs molecules from both the liquid and gas phase [11]. It has been manufactured from a number of raw materials mcluding wood, coconut shell, and coal [11,12]. Specific processes have been developed to produce activated carbon in powdered, granular, and specially shaped (pellet) forms. The key to development of activated carbon products has been the selection of the manufacturing process, raw material, and an understanding of the basic adsorption process to tailor the product to a specific adsorption application. 

Withdrawn) 1989 AMD 3 Code of practice for selection, installation and maintenance of electncal apparatus for use m potentially explosive atmospheres (other than mining applications or explosives processing and manufacture). Part 1 General recommendations (AMD 7871) dated 15 September 1993. Withdrawn, superseded by BS EN 60079-14 1997 (Withdrawn) 1978 AMD 1 Code of practice for selection, installation and maintenance of electncal apparatus for use m potentially explosive atmospheres (other than mining applications or explosives processing and manufacture). Part 6 Recommendations for type of protection. Increased safety (AMD 5557) dated 30 November 1989. Withdrawn, superseded by BS EN 60079... 

The alkaloid can usually be obtained from the mother liquors of hyoscyamine, but Datura Metel, in which hyoscine is the chief constituent, was the better primary source but may now prove less valuable than selected Duboisia spp. (p. 66). A process of manufacture has been described by Chemnitius, and a method for the recovery of 1-hyoscine from racemised base by Schukina et al. A method for its estimation in presence of opium alkaloids has been devised bj Wallen and Callback. 

BS5345 Code of Practice in the Selection, Installation, and Maintenance of Electrical Apparatus for Use in Potentially Explosive Atmospheres (Other than Mining Applications or Exphr-sive Processing and Manufacture)... 

A compromise among properties, cost, and manufacturing process generally determines the material of construction. Selecting a plastic is very similar to selecting a metal. Even within one class, plastics differ because of varying formulations, just as steel compositions vary (tool steel, stainless steel, etc.). There are, of course, products for which no plastics is satisfactory, and the interests of the producer and consumer alike are best served by using some other material. 

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