Polymers, synthetic free-radical addition

Initiation reactions are usually started by an active free radical such as peroxide (-0-0-), e.g. benzoyl peroxide is a good inititator for the free radical addition polymerisation of styrene to produce polystyrene AICI3 is an initiator for the cationic addition polymerisation of isobutylene to form isobutyl synthetic rubber or azobisiso-butyronitrile compounds (-N=N-) (abbreviated to AIBN). Propagation reactions are the continuing process and, eventually, lead to the termination stage that occurs by combination or disproportionation. This usually occurs when the free radicals combine with themselves and signals the end of the polymerisation process. All polymers formed by this process are thermoplastics. Table 4.1 is a list of common polymers prepared by the addition process. 

In 2009, an estimated four billion metric tons of natural, semisynthetic, and synthetic water-soluble polymers were consumed globally for use in the production of food, clean water, energy, for personal care, pharmaceutical, and industrial applications [1], Synthetic water-soluble polymers synthesized by free radical addition polymerization methods account for half of this volume. They include polyacrylamides, polyacrylates, polydiaUyldimethylammonium chloride (polyDAD-MAC), polyvinyl alcohol, and polyvinylpyrrolidones. Depending on the target applications, these polymers can have different molecular weight, charge, and architecture. 

The preceding discussion of free-radical addition polymerization has considered only homogeneous reactions. Considerable polymer is produced commercially by a complex heterogeneous free-radical addition process known as emulsion polymerization. This process was developed in the United States during World War II to manufacture synthetic rubber. A rational explanation of the mechanism of emulsion polymerization was proposed by Harkins [4] and quantified by Smith and Ewart [5] after the war, when information gathered at various locations could be freely exchanged. Perhaps the best way to introduce the subject is to list the feed sent to a typical reactor. 

The reversible addition of sodium bisulfite to carbonyl groups is used ia the purification of aldehydes. Sodium bisulfite also is employed ia polymer and synthetic fiber manufacture ia several ways. In free-radical polymerization of vinyl and diene monomers, sodium bisulfite or metabisulfite is frequentiy used as the reduciag component of a so-called redox initiator (see Initiators). Sodium bisulfite is also used as a color preventative and is added as such during the coagulation of crepe mbber. 

While in most of the reports on SIP free radical polymerization is utihzed, the restricted synthetic possibihties and lack of control of the polymerization in terms of the achievable variation of the polymer brush architecture limited its use. The alternatives for the preparation of weU-defined brush systems were hving ionic polymerizations. Recently, controlled radical polymerization techniques has been developed and almost immediately apphed in SIP to prepare stracturally weU-de-fined brush systems. This includes living radical polymerization using nitroxide species such as 2,2,6,6-tetramethyl-4-piperidin-l-oxyl (TEMPO) [285], reversible addition fragmentation chain transfer (RAFT) polymerization mainly utilizing dithio-carbamates as iniferters (iniferter describes a molecule that functions as an initiator, chain transfer agent and terminator during polymerization) [286], as well as atom transfer radical polymerization (ATRP) were the free radical is formed by a reversible reduction-oxidation process of added metal complexes [287]. All techniques rely on the principle to drastically reduce the number of free radicals by the formation of a dormant species in equilibrium to an active free radical. By this the characteristic side reactions of free radicals are effectively suppressed. 

Conjugated dienes such as 1,3-butadiene very readily polymerize free radically. The important thing to remember here is that there are double bonds still present in the polymer. This is especially important in the case of elastomers (synthetic rubbers) because some cross-linking with disulfide bridges (vulcanization) can occur in the finished polymer at the allylic sites still present to provide elastic properties to the overall polymers. Vulcanization will be discussed in detail in Chapter 18, Section 3. The mechanism shown in Fig. 14.3 demonstrates only the 1,4-addition of butadiene for simplicity. 1,2-Addition also occurs, and the double bonds may be cis or trans in their stereochemistry. Only with the metal complex... 

Since many synthetic plastics and elastomers and some fibers are prepared by free radical polymerization, this method is important. Table 6.1 contains a listing of commercially important addition polymers including those that will be emphasized in this chapter because they are prepared using the free radical process. 

Synthetic methods targeting amino acid incorporation into functional materials vary widely. Free-radical polymerization of various amino acid substituted acrylates has produced many hydrocarbon-amino acid materials [161, 162]. In separate efforts, MorceUet and Endo have synthesized and meticulously characterized a library of polymers using this chain addition chemistry [163- 166]. Grubbs has shown ROMP to be successful in this motif, polymerizing amino add substituted norbornenes [167-168]. To remain within the scope of this review, the next section wiU focus only on ADMET polymerization as a method of amino add and peptide incorporation into polyethylene-based polymers. 

As a result of the advances in catalyst discovery for aqueous ethylene polymerization, silica-polyethylene nancomposites have been prepared with structures that vary with changing catalyst structure and silica composition." It is likely that many more advances in the area of high-tech composites with potential biological and nanotechnology applications will be made in the next few years through aqueous polymerization processes. In addition to free radical polymerizations and catalytic polymerizations, it should be noted that oxidative polymerizations can also be performed in aqueous media to yield conducting polymers. Recently, this has been used to prepare polypyrrole-coated latex particles that are expected to be interesting synthetic mimics for micrometeorites. 

Both intermolecular and intramolecular additions of carbon radicals to alkenes and alkynes continue to be a widely investigated method for carbon-carbon bond formation and has been the subject of a number of review articles. In particular, the inter- and intra-molecular additions of vinyl, heteroatomic and metal-centred radicals to alkynes have been reported and also the factors which influence the addition reactions of carbon radicals to unsaturated carbon-carbon bonds. The stereochemical outcome of such additions continues to attract interest. The generation and use of alkoxy radicals in both asymmetric cyclizations and skeletal rearrangements has been reviewed and the use of fi ee radical reactions in the stereoselective synthesis of a-amino acid derivatives has appeared in two reports." The stereochemical features and synthetic potential of the [1,2]-Wittig rearrangement has also been reviewed. In addition, a review of some recent applications of free radical chain reactions in organic and polymer synthesis has appeared. The effect of solvent upon the reactions of neutral fi ee radicals has also recently been reviewed. ... 

A specialty class of carboxyl containing elastomers are the telechelic ionomers. In these systems the carboxyl functionality terminates both ends of the polymer chain. Such polymers range in molecular weight from 1500 to about 6000. These materials can be prepared via several synthetic routes involving anionic or free radical initiated polymeri-zation(32-34). Recently, telechelic sulfonate ionomers of poly-isobutylene have been synthesized(35). These systems offer an unusual opportunity to assess the influence of chain length, chain architecture, cation type, and the Influence of polar additives on ionomer properties. 

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