Polymerization butadiene-styrene

Identification Identify emulsion-polymerized Butadiene-Styrene Rubber latex and solid by comparing their infrared absorption spectra with the respective four typical spectra as shown in the section on Infrared Spectra. Prepare latex samples by first drying them at 105° for 4 h, then by dissolving them in hot toluene and evaporating on a potassium bromide plate. Prepare solid samples by dissolving them in hot toluene and evaporating on a potassium bromide plate. 

It was found by Min and White [44 to 47] that rotors with a two-wing Banbury rotor induce a circulatory motion in the mixing chamber. These researchers [43] also observed the difference in behavior of various elastomers in an internal mixer. Natural rubber (NR) formed a tight band around internal mixer rotors. However, a narrow molecular weight distribution butyl lithium polymerized polybutadiene (BR) a similarly polymerized butadiene styrene copolymer and an emulsion polymerized butadiene styrene copolymer exhibited tearing to various extents depending upon temperature. 

AlkyUithium compounds are primarily used as initiators for polymerizations of styrenes and dienes (52). These initiators are too reactive for alkyl methacrylates and vinylpyridines. / -ButyUithium [109-72-8] is used commercially to initiate anionic homopolymerization and copolymerization of butadiene, isoprene, and styrene with linear and branched stmctures. Because of the high degree of association (hexameric), -butyIUthium-initiated polymerizations are often effected at elevated temperatures (>50° C) to increase the rate of initiation relative to propagation and thus to obtain polymers with narrower molecular weight distributions (53). Hydrocarbon solutions of this initiator are quite stable at room temperature for extended periods of time the rate of decomposition per month is 0.06% at 20°C (39). 

The reactions of alkyl hydroperoxides with ferrous ion (eq. 11) generate alkoxy radicals. These free-radical initiator systems are used industrially for the emulsion polymerization and copolymerization of vinyl monomers, eg, butadiene—styrene. The use of hydroperoxides in the presence of transition-metal ions to synthesize a large variety of products has been reviewed (48,51). 

The soap of modified rosin has a long history as an emulsifier for the polymerization of styrene—butadiene mbber. The rosin soap remains in the mbber after polymerization and increases the tack between the pHes of mbber required in the manufacture of tires. 

Synthetic. The main types of elastomeric polymers commercially available in latex form from emulsion polymerization are butadiene—styrene, butadiene—acrylonitrile, and chloroprene (neoprene). There are also a number of specialty latices that contain polymers that are basically variations of the above polymers, eg, those to which a third monomer has been added to provide a polymer that performs a specific function. The most important of these are products that contain either a basic, eg, vinylpyridine, or an acidic monomer, eg, methacrylic acid. These latices are specifically designed for tire cord solutioning, papercoating, and carpet back-sizing. 

Styrene [100-42-5] (phenylethene, viaylben2ene, phenylethylene, styrol, cinnamene), CgH5CH=CH2, is the simplest and by far the most important member of a series of aromatic monomers. Also known commercially as styrene monomer (SM), styrene is produced in large quantities for polymerization. It is a versatile monomer extensively used for the manufacture of plastics, including crystalline polystyrene, mbber-modifted impact polystyrene, expandable polystyrene, acrylonitrile—butadiene—styrene copolymer (ABS), styrene—acrylonitrile resins (SAN), styrene—butadiene latex, styrene—butadiene mbber (qv) (SBR), and unsaturated polyester resins (see Acrylonithile polya rs Styrene plastics). 

Butadiene copolymers are mainly prepared to yield mbbers (see Styrene-butadiene rubber). Many commercially significant latex paints are based on styrene—butadiene copolymers (see Coatings Paint). In latex paint the weight ratio S B is usually 60 40 with high conversion. Most of the block copolymers prepared by anionic catalysts, eg, butyUithium, are also elastomers. However, some of these block copolymers are thermoplastic mbbers, which behave like cross-linked mbbers at room temperature but show regular thermoplastic flow at elevated temperatures (45,46). Diblock (styrene—butadiene (SB)) and triblock (styrene—butadiene—styrene (SBS)) copolymers are commercially available. Typically, they are blended with PS to achieve a desirable property, eg, improved clarity/flexibiHty (see Polymerblends) (46). These block copolymers represent a class of new and interesting polymeric materials (47,48). Of particular interest are their morphologies (49—52), solution properties (53,54), and mechanical behavior (55,56). 

In addition to appHcations in dyeing, sodium formaldehyde sulfoxylate is used as a component of the redox system in emulsion polymerization of styrene—butadiene mbber recipes. 

Modified Bitumen Membranes. These membranes were developed in Europe during the late 1950s and have been used in the United States since the late 1970s. There are two basic types of modified asphalts and two types of reinforcement used in the membranes. The two polymeric modifiers used are atactic polypropylene (APP) and styrene—butadiene—styrene (SBS). APP is a thermoplastic polymer, whereas SBS is an elastomer (see Elastomers, thermoplastic elastomers). These modified asphalts have very different physical properties that affect the reinforcements used. 

Polymerization Reactions. The polymerization of butadiene with itself and with other monomers represents its largest commercial use. The commercially most important polymers are styrene—butadiene mbber (SBR), polybutadiene (BR), styrene—butadiene latex (SBL), acrylonittile—butadiene—styrene polymer (ABS), and nittile mbber (NR). The reaction mechanisms are free-radical, anionic, cationic, or coordinate, depending on the nature of the initiators or catalysts (194—196). 

ABS (acrylonitrile—butadiene-styrene) resins are two-phase blends. These are prepared by emulsion polymerization or suspension grafting polymerization. Products from the former process contain 20—22% butadiene those from the latter, 12—16%. 

At the same time, however, considerable research was being done, especially in Germany, on a novel process called emulsion polymerization, in which the monomer was polymerized as an emulsion in the presence of water and soap. This seemed advantageous since the product appeared as a latex, just like natural mbber, leading to low viscosity even at high soHds content, while the presence of the water assured better temperature control. The final result, based mainly on work at the LG. Farbenindustrie (IGF) (10), was the development of a butadiene—styrene copolymer prepared by emulsion polymerization, the foremnner of the present-day leading synthetic mbber, SBR. 

Polymerization processes are characterized by extremes. Industrial products are mixtures with molecular weights of lO" to 10. In a particular polymerization of styrene the viscosity increased by a fac tor of lO " as conversion went from 0 to 60 percent. The adiabatic reaction temperature for complete polymerization of ethylene is 1,800 K (3,240 R). Heat transfer coefficients in stirred tanks with high viscosities can be as low as 25 W/(m °C) (16.2 Btu/[h fH °F]). Reaction times for butadiene-styrene rubbers are 8 to 12 h polyethylene molecules continue to grow lor 30 min whereas ethyl acrylate in 20% emulsion reacts in less than 1 min, so monomer must be added gradually to keep the temperature within hmits. Initiators of the chain reactions have concentration of 10" g mol/L so they are highly sensitive to poisons and impurities. 

Hazer [20,25] reported on the reaction of a po]y(eth-ylene g]ycol)-based azoester with methacryloyl chloride in the presence of (CH3CH2)3N. In this reaction double bonds were attached to the chain ends of the poly(ester) thus obtaining a macroinimer. Being used for the thermal polymerization of styrene, the material formed an insoluble gel [20]. Probably, both the C=C double bonds and the azo bonds reacted in the course of the thermal treatment. The macroninimer in a later work [25] was used for thermally polymerizing poly(butadiene) thus leading to poly(ethylene glycol-/ -butadiene) block copolymers. 

A modified latex composition contains a phosphorus surface group. Such a latex is formed by emulsion polymerization of unsaturated synthetic monomers in the presence of a phosponate or a phosphate which is intimately bound to the surface of the latex. Thus, a modified latex containing 46% solids was prepared by emulsion polymerization of butadiene, styrene, acrylic acid-styrene seed latex, and a phosphonate comonomer in H20 in the presence of phosphated alkylphenol ethoxylate at 90°C. The modified latex is useful as a coating for substrates and as a binder in aqueous systems containing inorganic fillers employed in paper coatings, carpet backings, and wallboards [119]. 

Linear triblock copolymers of the type styrene-butadiene-styrene (SBS) and styrene-isoprene-styrene (SIS) are produced commercially by anionic polymerization through sequential addition of monomers in the reaction chamber [10] as shown below ... 

Dimethyl peroxide Diethyl peroxide Di-t-butyl-di-peroxyphthalate Difuroyl peroxide Dibenzoyl peroxide Dimeric ethylidene peroxide Dimeric acetone peroxide Dimeric cyclohexanone peroxide Diozonide of phorone Dimethyl ketone peroxide Ethyl hydroperoxide Ethylene ozonide Hydroxymethyl methyl peroxide Hydroxymethyl hydroperoxide 1-Hydroxyethyl ethyl peroxide 1 -Hydroperoxy-1 -acetoxycyclodecan-6-one Isopropyl percarbonate Isopropyl hydroperoxide Methyl ethyl ketone peroxide Methyl hydroperoxide Methyl ethyl peroxide Monoperoxy succinic acid Nonanoyl peroxide (75% hydrocarbon solution) 1-Naphthoyl peroxide Oxalic acid ester of t-butyl hydroperoxide Ozonide of maleic anhydride Phenylhydrazone hydroperoxide Polymeric butadiene peroxide Polymeric isoprene peroxide Polymeric dimethylbutadiene peroxide Polymeric peroxides of methacrylic acid esters and styrene... 

In degree 2 only reactivity degrees are treated vis- i-vis exothermic polymerization in particular and addition reactions on the double bond (ethylene, butadiene, styrene, propylene), easy peroxidation (isopropyl oxide, acetaldehyde), hydrolysis (acetic anhydride). Possibly only propionitrile and substances with code 0 have an actual NFPA stability code. Every time one has to deal with the NFPA code one has to interpret it after carefully reading the paragraphs in Part Two. 

We have considerable latitude when it comes to choosing the chemical composition of rubber toughened polystyrene. Suitable unsaturated rubbers include styrene-butadiene copolymers, cis 1,4 polybutadiene, and ethylene-propylene-diene copolymers. Acrylonitrile-butadiene-styrene is a more complex type of block copolymer. It is made by swelling polybutadiene with styrene and acrylonitrile, then initiating copolymerization. This typically takes place in an emulsion polymerization process. 

This paper will describe the ways in which the present needs in tire rubbers can be met by preparing butadiene-styrene solution polymers of controlled structure. This appears especially realizable today, as a result of two new classes of organo-alkaline earth polymerization initiators,... 

Invented in Germany during World War II by H. Hock and S. Lang in the course of developing cumene hydroperoxide for initiating the polymerization of butadiene-styrene mixtures. After the war the process was developed by the Distillers Company in England and Allied Chemical Corporation in the United States. Since 1954 this has been the main commercial process for the production of phenol and acetone. By 1987, 97 percent of the phenol made in the United States was produced via this route. In 1990, both resorcinol and hydro-quinone were produced commercially by this route as well. See also Cumox. 

Diene polymers refer to polymers synthesized from monomers that contain two carbon-carbon double bonds (i.e., diene monomers). Butadiene and isoprene are typical diene monomers (see Scheme 19.1). Butadiene monomers can link to each other in three ways to produce ds-1,4-polybutadiene, trans-l,4-polybutadi-ene and 1,2-polybutadiene, while isoprene monomers can link to each other in four ways. These dienes are the fundamental monomers which are used to synthesize most synthetic rubbers. Typical diene polymers include polyisoprene, polybutadiene and polychloroprene. Diene-based polymers usually refer to diene polymers as well as to those copolymers of which at least one monomer is a diene. They include various copolymers of diene monomers with other monomers, such as poly(butadiene-styrene) and nitrile butadiene rubbers. Except for natural polyisoprene, which is derived from the sap of the rubber tree, Hevea brasiliensis, all other diene-based polymers are prepared synthetically by polymerization methods. 

---