Polymeric products

C. Excreted in the urine in the rare hereditary disease alkaptonuria. Homogentisic acid is easily oxidized in the air to dark-coloured polymeric products, so that urine from patients with alkaptonuria turns gradually black. It is formed from tyrosine and is an intermediate in tyrosine breakdown in the body. Alkaptonuria is due to the absence of the liver enzyme which cleaves the aromatic ring. 

Silcones are important products of silicon. They may be prepared by hydrolyzing a silicon organic chloride, such as dimethyl silicon chloride. Hydrolysis and condensation of various substituted chlorosilanes can be used to produce a very great number of polymeric products, or silicones, ranging from liquids to hard, glasslike solids with many useful properties. 

This isomerization, which must proceed through a 1,2,3-trienylanine, is not "contra-thermodynamic", since with a catalytic amount of potassium tert.-butoxide the same result is obtained. Enyne ethers, H2C=CH-CsC-0R, undergo a similar conversion into HCeC-CH=CH-OR upon interaction with alkali metal amides in liquid NH3, followed by hydrolysis . Enyne sulphides, H2C=CH-CsC-SR, and the hydrocarbons H2C=CH-CsC-R (R = or phenyl) give only tars or polymeric products under... 

Note 1. This yield is lower than that reported in the literature. In our procedure no low-boiling light petroleum is used as co-solvent, so that the temperature of the boiling reaction mixture can become considerably higher, which may give rise to the formation of polymeric products and tars. Our reaction time is much shorter than that in the literature. The reaction with HCECCH2OH and HC=C-CH(CH3)0H failed. 

Although the conditions of the polymerization reaction may be chosen to optimize the formation of one specific isomer, it is typical in these systems to have at least some contribution of all possible isomers in the polymeric product, except in the case of polymers of biological origin, like natural rubber and gutta-percha. 

Of course, in reactions (5.A) and (5.B) the hydrocarbon sequences R and R can be the same or different, contain any number of carbon atoms, be linear or cyclic, and so on. Likewise, the general reactions (5.C) and (5.E) certainly involve hydrocarbon sequences between the reactive groups A and B. The notation involved in these latter reactions is particularly convenient, however, and we shall use it extensively in this chapter. It will become clear as we proceed that the stoichiometric proportions of reactive groups-A and B in the above notation—play an important role in determining the characteristics of the polymeric product. Accordingly, we shall confine our discussions for the present to reactions of the type given by (5.E), since equimolar proportions of A and B are assured by the structure of this monomer. 

The degree of polymerization values in the two combining radicals can have any value, and the molecular weight of the product molecule will be considerably higher on the average than the radicals so terminated. The polymeric product molecule contains two initiator fragments per molecule by this mode of termination. 

In part 2 of this book we have focused attention on some classes of reactions which produce polymers and on some properties of the resulting products. In the final three chapters we shall consider some of the methods that are used to characterize the polymeric products of these syntheses. 

Moreover, where i r-acetjldi- -xyljlene [10029-00-2]( is pyroly2ed, by adjusting temperatures in the deposition region, it is possible to isolate two different polymeric products, ie, poly(acetyl-/)-xylylene) [67076-72-6] (8) and poly(p-xylylene) (PPX) (2). This of course requires the cleavage of the original dimer into two fragments. 

The Hofmann elimination route, of which many versions exist, can be carried out at much lower temperatures in conventional equipment. The PX is generated by a 1,6-Hofmaim elimination of amine from a quaternary ammonium hydroxide in the presence of a base. This route gives yields of 17—19%. Undesired polymeric products can be as high as 80% of the product. In the presence of a polymerization inhibitor, such as phenothiazine, DPXN yields can be increased to 50%. 

Rea.ctlons, The chemistry of butanediol is deterrnined by the two primary hydroxyls. Esterification is normal. It is advisable to use nonacidic catalysts for esterification and transesterification (122) to avoid cycHc dehydration. When carbonate esters are prepared at high dilutions, some cycHc ester is formed more concentrated solutions give a polymeric product (123). With excess phosgene the usefiil bischloroformate can be prepared (124). 

The polymeric products can be made to vary widely in physical properties through controlled variation in the ratios of monomers employed in thek preparation, cross-linking, and control of molecular weight. They share common quaHties of high resistance to chemical and environmental attack, excellent clarity, and attractive strength properties (see Acrylic ester polymers). In addition to acryHc acid itself, methyl, ethyl, butyl, isobutyl, and 2-ethylhexyl acrylates are manufactured on a large scale and are available in better than 98—99% purity (4). They usually contain 10—200 ppm of hydroquinone monomethyl ether as polymerization inhibitor. 

The type of initiator utilized for a solution polymerization depends on several factors, including the solubiUty of the initiator, the rate of decomposition of the initiator, and the intended use of the polymeric product. The amount of initiator used may vary from a few hundredths to several percent of the monomer weight. As the amount of initiator is decreased, the molecular weight of the polymer is increased as a result of initiating fewer polymer chains per unit weight of monomer, and thus the initiator concentration is often used to control molecular weight. Organic peroxides, hydroperoxides, and azo compounds are the initiators of choice for the preparations of most acryUc solution polymers and copolymers. 

Metal-Matrix Composites. A metal-matrix composite (MMC) is comprised of a metal ahoy, less than 50% by volume that is reinforced by one or more constituents with a significantly higher elastic modulus. Reinforcement materials include carbides, oxides, graphite, borides, intermetahics or even polymeric products. These materials can be used in the form of whiskers, continuous or discontinuous fibers, or particles. Matrices can be made from metal ahoys of Mg, Al, Ti, Cu, Ni or Fe. In addition, intermetahic compounds such as titanium and nickel aluminides, Ti Al and Ni Al, respectively, are also used as a matrix material (58,59). P/M MMC can be formed by a variety of full-density hot consolidation processes, including hot pressing, hot isostatic pressing, extmsion, or forging. 

Fig. 4. Schematic diagrams that illustrate the different types of interfacial polymerization reactions used to form microcapsules. Reactants X, Y polymerization product (X — Y)—n or —(X—See text for descriptions of cases (a)—(e).

THE can be polymerized by many strongly acidic catalysts, but not all of them produce the requked bitimctional polyether glycol with a minimum of by-products. Several large-scale commercial polymerization processes are based on fluorosulfonic acid, HESO, catalysis, which meets all these requkements. The catalyst is added to THE at low temperatures and an exothermic polymerization occurs readily. The polymerization products are poly(tetramethylene ether) chains with sulfate ester groups (8). 

Many other polymerization processes have been patented, but only some of them appear to be developed or under development ia 1996. One large-scale process uses an acid montmorrillonite clay and acetic anhydride (209) another process uses strong perfiuorosulfonic acid reski catalysts (170,210). The polymerization product ia these processes is a poly(tetramethylene ether) with acetate end groups, which have to be removed by alkaline hydrolysis (211) or hydrogenolysis (212). If necessary, the product is then neutralized, eg, with phosphoric acid (213), and the salts removed by filtration. Instead of montmorrillonite clay, other acidic catalysts can be used, such as EuUer s earth or zeoHtes (214—216). 

The primary polymerization product ia these processes has a relatively wide molecular weight distribution, and a separate step is often used to narrow the polydispersity. Such a narrowkig step may consist of high vacuum stripping to remove volatile polymer chains, often followed by a solvent fractionation step (35,36), sometimes a solvent fractionation step alone (37,38), or a fractional precipitation from organic solvent (32). The molecular weight distribution can also be narrowed by depolymerization at elevated temperatures ia the presence of a depolymerization catalyst (217—220). 

Primary aromatic amines react with aldehydes to form Schiff bases. Schiff bases formed from the reaction of lower aUphatic aldehydes, such as formaldehyde and acetaldehyde, with primary aromatic amines are often unstable and polymerize readily. Aniline reacts with formaldehyde in aqueous acid solutions to yield mixtures of a crystalline trimer of the Schiff base, methylenedianilines, and polymers. Reaction of aniline hydrochloride and formaldehyde also yields polymeric products and under certain conditions, the predominant product is 4,4 -methylenedianiline [101 -77-9] (26), an important intermediate for 4,4 -methylenebis(phenyhsocyanate) [101-68-8], or MDI (see Amines, aromatic amines, l thylenedianiline). 

Thus, W,W,W W -tetraphenylhydra2ine [632-52-0] 5,10-dihydro-5,10-diphenylphena2ine [3665-72-3] and W,W,Ar-triphenyl-l,2-ben2enediamine [29325-54-0] are oxidation products of DPA. The permanent stain caused by these compounds is in part due to the formation of the following highly conjugated, polymeric products which are insoluble ... 

Sorbic acid is oxidized rapidly in the presence of molecular oxygen or peroxide compounds. The decomposition products indicate that the double bond farthest from the carboxyl group is oxidized (11). More complete oxidation leads to acetaldehyde, acetic acid, fumaraldehyde, fumaric acid, and polymeric products. Sorbic acid undergoes Diels-Alder reactions with many dienophiles and undergoes self-dimerization, which leads to eight possible isomeric Diels-Alder stmctures (12). 

Solvent-soluble polymeric products of stmctures (1 3) can be obtained upon reaction of tetraaLkyl titanate, 2-methyl- -pentane-2,4-diol, and water in a 2 4 1 molar ratio (71). The tetraptimary glycol titanate complexes have been used as catalysts for the production of polyisocyanurates and polyoxa2ohdones (72). 

ABS (acrylonitrile—butadiene-styrene) resins are two-phase blends. These are prepared by emulsion polymerization or suspension grafting polymerization. Products from the former process contain 20—22% butadiene those from the latter, 12—16%. 

Calcium metaphosphate [13477-39-9] is made by reaction of P2O3 in HPO3 with rock phosphate. The insoluble, polymeric product must be hydrolyzed before it can act as a fertilizer (13) ... 

Advancement Process. In the advancement process, sometimes referred to as the fusion method, Hquid epoxy resin (cmde diglycidyl ether of bisphenol A) is chain-extended with bisphenol A in the presence of a catalyst to yield higher polymerized products. The advancement reaction is conducted at elevated temperatures (175—200°C) and is monitored for epoxy value and viscosity specifications. The finished product is isolated by cooling and cmshing or flaking the molten resin or by allowing it to soHdify in containers. 

The advancement process is more widely used in commercial practice. Isolation of the polymerized product is simpler because removal of copious amounts of NaCl is uimecessary. 

A waterborne system for container coatings was developed based on a graft copolymerization of an advanced epoxy resin and an acryHc (52). The acryhc-vinyl monomers are grafted onto preformed epoxy resins in the presence of a free-radical initiator grafting occurs mainly at the methylene group of the aHphatic backbone on the epoxy resin. The polymeric product is a mixture of methacrylic acid—styrene copolymer, soHd epoxy resin, and graft copolymer of the unsaturated monomers onto the epoxy resin backbone. It is dispersible in water upon neutralization with an amine before cure with an amino—formaldehyde resin. 

Pyrroles react with the conjugate acids of aldehydes and ketones to give carbinols (e.g. 67) which cannot normally be isolated but which undergo proton-catalyzed loss of water to give reactive electrophiles (e.g. 68). Subsequent reaction may lead to polymeric products, but in the case of reaction of pyrrole and acetone a cyclic tetramer (69) is formed in high yield. 

The phenolic resins may be considered to be the first polymeric products produced commercially from simple compounds of low molecular weight, i.e they were the first truly synthetic resins to be exploited. Their early development has been dealt with briefly in Chapter 1 and more fully elsewhere. ... 

The kind of single crystals discussed above are all made starting from solution. In industrial practice, bulk polymeric products are generally made from the melt, and... 

PVC, the polymerization product of chlorine-substituted ethylene derivatives, is probably the most widely used plastic for process plant construction. It is available in four different types rigid, high impact, high temperature and plasticized. 

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