Aniline.hydrochloride

Aniline Hydrochloride Production process for aniline hydrochloride 

Jai Radhe Sales (India) Mallinckrodt Chemicals Garuda Chemicals (India) 

Aniline hydrochloride is directly used to produce diphenylamine, a very important feedstock in the production of 6PPD antiozonant, octylated diphenylamine antioxidant, and ADPA AO, all produced for rubber use. 

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It is prepared by an intramolecular transformation of diazoaminobenzene in the presence of aniline hydrochloride, or in one stage by diazotizing a solution of aniline and aniline hydrochloride with an insufficient amount of nitrous acid. 

A similar experiment can be performed with commercial aniline hydrochloride (or "aniline salt ). 

Conversion of the salt of a weak base into the free base. Prepare a column of a strong base anion resin (such as Amberlite IRA-40o(OH) ) washed with distilled water as above. Drain off most of the water and then allow 100 ml. of A//2.Na.2C03 solution to pass through the column at 5 ml. per minute. Again wash the column with 200 ml. of distilled water. Dissolve 0-05 g. of aniline hydrochloride in 100 ml. of distilled water and pass the solution down the column. The effluent contains aniline in solution and free from all other ions. 

Mono-substituted and unsymmetrical di-substituted ureas may be prepared by a modification of Wohler s urea synthesis, salts of primary or secondary amines being used instead of the ammonium salt for interaction with potassium cyanate. Thus when an aqueous solution containing both aniline hydrochloride and potassium cyanate is heated, aniline cyanate is first formed, and then C,HjNH,HCl -h KCNO = C,H6NHj,HCNO -h KCl C,HsNH HCNO = C.H NHCONH, by the usual molecular rearrangement is converted into monophenyburea. 

Dissolve 5 g. of aniline hydrochloride in 120 ml. of hot water contained in a 200 ml. conical flask and then add 4 g. of potassium cyanate. Heat the solution on a water-bath for 30 minutes, adding about 1-2 g. of animal charcoal towards the end of the heating if a slight turbidity has developed. Now bring the solution quickly to the boil over a gauze, and filter it at the pump, using a Buchner funnel and flask which have been preheated by the filtration of some boiling distilled water. The clear... 

These substances, having the formula CjHjNHCONH, and OC(NHCjH6)j respectively, are both formed when an aqueous solution of urea and aniline hydrochloride is heated. Their subsequent separation is based on the fact that diphenylurca is insoluble in boiling water, whereas monophenylurea is readily soluble. The formation of these compounds can be explained as follows. When urea is dissolved in water, a small proportion of it undergoes molecular rearrangement back to ammonium cyanate, an equilibrium thus being formed. 

The ammonium cyanate then reacts with the aniline hydrochloride giving aniline cyanate which, as in the previous preparation, gives in turn monophenylurea. 

A portion of the monophenylurea then reacts with the aniline (formed by the hydrolysis of the aniline hydrochloride or cyanate) to give diphenyl-urea and ammonia, a reaction which probably proceeds through the... 

Dissolve 12 g. of aniline hydrochloride and 6 g. of urea in 50 ml. of warm water, and then filter the solution through a fluted filter to remove any suspended impurities which may have been introduced with the aniline hydrochloride. Transfer the clear filtrate to a 200 ml. conical flask, fit the latter with a reflux water-condenser, and boil the solution gently over a gauze for about hours. Crystals of diphenylurea usually start to separate after about 30-40 minutes boiling. Occasionally however, the solution becomes supersaturated with the diphenylurea and therefore remains clear in this case, if the solution is vigorously shaken after about 40 minutes heating, a sudden separation of the crystalline diphenyl compound will usually occur. The further deposition of the crystals during the re-... 

If an ethanolic solution of picric acid is similarly added to one of aniline, no precipitation occurs, owing to the high solubility of aniline picrate in ethanol. If, however, a cold aqueous solution of aniline hydrochloride is added to a similar solution of sodium picrate and the mixture shaken, yellow crystals of aniline picrate, m.p. 165 , soon separate. 

Aniline hydrochloride under similar conditions gives, however, benzenediazo-... 

The solution of the aniline hydrochloride should be cooled to 5°C., and this temperature maintained throughout the addition of the sodium nitrite solution. External cooling has to be maintained, otherwise the heat of the reaction would cause the temperature to rise, with the consequent decomposition of the diazonium chloride and the production of phenol. If, on the other hand, the temperature is reduced to about o , diazotisation becomes extremely slow and unchanged nitrous acid may remain in the solution for an impracticably long time. 

Dissolve 15 ml. (15-4 g.) of aniline in a mixture of 40 ml. of concentrated hydrochloric acid and 40 ml. of water contained in a 250 ml. conical flask. Place a thermometer in the solution, immerse the flask in a mixture of ice and water, and cool until the temperature of the stirred solution reaches 5°. Dissolve I2 5 g. of powdered sodium nitrite in 30 ml. of water, and add this solution in small quantities (about 2-3 ml. at a time) to the cold aniline hydrochloride solution, meanwhile keeping the latter well stirred by means of a thermometer. Heat is evolved by the reaction, and therefore a short interval should be allowed between consecutive additions of the sodium nitrite, partly to allow the temperature to fall again to 5°, and partly to ensure that the nitrous acid formed reacts as completely as possible with the aniline. The temperature must not be allowed to rise above 10°, otherwise appreciable decomposition of the diazonium compound to phenol will occur on the other hand, the temperature... 

Prepare a solution of benzencdiazonium chloride from 20 ml, (20 5 g.) of aniline precisely as in the preparation of chlorobenzene (p. 189), i.e, by dissolving the aniline in a mixture of 50 ml. of concentrated hydrochloric acid and 50 ml. of water, cooling to 5°, and then cautiously adding a solution of 17 g. of sodium nitrite in 40 ml. of water to the well-cooled and stirred aniline hydrochloride solution so that the temperature of the mixture remains between 5° and 10°. 

Add 20 g. of /)-bromoaniline to 20 ml. of water in a 250 ml. beaker, and warm the mixture until the amine melts. Now add 23 ml. of concentrated hydrochloric acid and without delay stir the mixture mechanically in an ice-water bath, so that a paste of fine /> bromo-aniline hydrochloride crystals separates. Maintain the temperature of the stirred mixture at about 5° whilst slowly adding from a dropping-funnel a solution of 8 5 g. of sodium nitrite in 20 ml. of water con tinue the stirring for 20 minutes after the complete addition of the nitrite. 

The conversion of the diazoaminobenzene into aminoazobenzene is promoted by the addition of aniline hydrochloride even more readily than by that of free hydrochloric acid. The aniline hydrochloride dissociates in solution giving hydrochloric acid and aniline the former promotes the formation of the above equilibrium, and the latter by increasing the active mass of the free aniline further accelerates the condensation to aminoazobenzene,... 

Required Aniline hydrochloride, 4 g. aniiinc, 16 ml. diazo aminobenzene, 8 g. acetic acid, 20 ml. 

Add 4 g. of aniline hydrochloride to 16 ml. of aniline contained in a 100 ml. conical flask, and then add 8 g. of diazoaminobenzene, both the solid components being finely powdered. Place the flask in a water-bath, and heat the latter carefully so that the well-stirred mixture is kept at 40° for i hour. Then remove the flask from the water-bath and allow it to stand overnight to ensure that the conversion is complete. Then add about 20 ml. of glacial acetic acid dissolved in the same volume of water, and stir the mixture well to extract the free aniline in the form of its soluble acetate. Allow the mixture to stand (with occasional stirring) for at least 10 minutes, and then filter at the... 

Aniline hydrochloride, being a salt formed from a very weak base and a strong acid, undergoes considerable hydrolysis in aqueous solution to aniline... 

The method can therefore be used to estimate the percentage of aniline hydrochloride in a crude sample, provided the impurities are not themselves salts of other similar amines. Alternatively, if aniline is known to be a monacidic base (forming therefore a mono-hydrochloride) the molecular weight of aniline can be determined, since the molecular weight of the aniline hydrochloride is clearly that weight which is neutralised by 1000 ml. of vl/.NaOH solution. 

Dilute hydrochloric or sulphuric acid finds application in the extraction of basic substances from mixtures or in the removal of basic impurities. The dilute acid converts the base e.g., ammonia, amines, etc.) into a water-soluble salt e.g., ammonium chloride, amine hydrochloride). Thus traces of aniline may be separated from impure acetanilide by shaking with dilute hydrochloric acid the aniline is converted into the soluble salt (aniline hydrochloride) whilst the acetanilide remains unaffected. 

Secondary and tertiary amines are not generally prepared in the laboratory. On the technical scale methylaniline is prepared by heating a mixture of aniline hydrochloride (55 parts) and methyl alcohol (16 parts) at 120° in an autoclave. For dimethylaniline, aniline and methyl alcohol are mixed in the proportion of 80 78, 8 parts of concentrated sulphuric acid are added and the mixture heated in an autoclave at 230-235° and a pressure of 25-30 atmospheres. Ethyl- and diethyl-anihne are prepared similarly. One method of isolating pure methyl- or ethyl-aniline from the commercial product consists in converting it into the Y-nitroso derivative with nitrous acid, followed by reduction of the nitroso compound with tin and hydrochloric acid ... 

Dissolve 3-5 g. of aniline hydrochloride in 20 ml. of absolute ethyl alcohol contained in a 50 ml. conical flask, and add 0-5 ml. of a saturate solution of hydrogen chloride in absolute ethyl alcohol. Cool in ice and add 4 g. (4 -6 ml.) of iso-amyl nitrite (compare Section 111,53) gradually. Allow the mixture to stand for 5-10 minutes at the room temperature, and precipitate the diazonium salt by the gradual addition of ether. Filter ofiF the crystals at the pump on a small Buchner funnel, wash it with 5 ml. of alcohol - ether (1 1), and then with 10 ml. of ether. Keep... 

If diazoaminobenzene is dissolved in aniline with a small quantity of aniline hydrochloride and the mixture kept at about 40° for a short time, it is converted in good yield into />-amlno-azobenzene ... 

Dissolve 5 g. of finely-powdered diazoaminobenzene (Section IV,81) in 12-15 g. of aniline in a small flask and add 2-5 g. of finely-powdered aniline hydrochloride (1). Warm the mixture, with frequent shaking, on a water bath at 40-45° for 1 hour. Allow the reaction mixture to stand for 30 minutes. Then add 15 ml. of glacial acetic acid diluted with an equal volume of water stir or shake the mixture in order to remove the excess of anihne in the form of its soluble acetate. Allow the mixture to stand, with frequent shaking, for 15 minutes filter the amino-azobenzene at the pump, wash with a little water, and dry upon filter paper Recrystallise the crude p-amino-azobenzene (3-5 g. m.p. 120°) from 15-20 ml. of carbon tetrachloride to obtain the pure compound, m.p. 125°. Alternatively, the compound may be recrystaUised from dilute alcohol, to which a few drops of concentrated ammonia solution have been added. 

The aniline hydrochloride may be prepared by treating 2 g. of aniline with an excess (about 3 ml.) of concentrated hydrochloric acid in a small beaker, cooling, filtering at the pump, washing with a small volume of ether, and drying between filter paper. 

Salts. Sodium benzoate Sodium benzenesulphonate Aniline hydrochloride Methylamine hydrochloride. 

Diphenyl amine [122-39-4] is produced by heating aniline with aniline hydrochloride at 290°C and 2 MPa (21 atm) in an autoclave (15). 

V-Alkylaniline and /V,/V-di alkyl aniline hydrochlorides can be rearranged to C-alkyl anilines by heating the salts to 200—300°C. In this reaction, known as the Hofmann-Martius rearrangement, the alkyl group preferentially migrates to the para position. If this position is occupied, the ortho position is alkylated. 

Primary aromatic amines react with aldehydes to form Schiff bases. Schiff bases formed from the reaction of lower aUphatic aldehydes, such as formaldehyde and acetaldehyde, with primary aromatic amines are often unstable and polymerize readily. Aniline reacts with formaldehyde in aqueous acid solutions to yield mixtures of a crystalline trimer of the Schiff base, methylenedianilines, and polymers. Reaction of aniline hydrochloride and formaldehyde also yields polymeric products and under certain conditions, the predominant product is 4,4 -methylenedianiline [101 -77-9] (26), an important intermediate for 4,4 -methylenebis(phenyhsocyanate) [101-68-8], or MDI (see Amines, aromatic amines, l thylenedianiline). 

A Phenylamino)phenol. This phenol (17) is slightly soluble ia ethanol, diethyl ether, acetone, benzene, and water. The compound is made by heating resorciaol and aniline at 200°C ia the preseace of aqueous phosphoric acid or calcium chloride. Ia another process, 3-amiaophenol is heated with aniline hydrochloride at 210—215°C (181). 

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