Poly Ethylene Terephthalate

Major polymer applications packaging, bottles, film, fiber, textiles, brush bristles, composites, electrical, automotive, housewares, lighting, power tools, sporting goods, plumbing 

Important processing methods injection blow molding, extrusion, blow molding, injection molding, monofilament extrusion 

Typical fillers carbon fiber, glass fiber, aramid, mica, glass spheres, talc, clays, wollastonite, fly ash 

Typical concentration range glass fiber composites - 30-55 wt%, general purpose fillers - 20-40 wt% 

Auxiliary agents coupling agents used in composites yaminopropyltrimethoxy sil-ane maleic anliydride modification  

In poIy(ethylene terephthalate) that is used for beverages, a hydro-talcite-like composition is used as acid scavenger (7). In addition, an acetaldehyde scavenger is used e.g., anthranilamide. 

Univ Paris-Sud, UMR 8182, CNRS, Laboratoire de Chimie Organique Multifonctionnelle, Equipe Glycochimie Moleculaire et Macromoleculaire Institut de Chimie Moleculaire et des Materiaux d Orsay, Bdtiment 420, 

Poly(ethylene terephthalate) (abbreviated PET or PETE) is a semi-aromatic thermoplastic polyester obtained by condensation reaction of difunctional reactants and well-known for more than 60 years. PET is commonly produced by esterification reaction between terephthalic acid and ethylene glycol with water as a byproduct or by transesterification reaction between ethylene glycol and dimethyl terephthalate with methanol as a byproduct. In order to obtain high molar masses polymers, solid-state polymerization is carried out. PET is one of the most important industrial polymers because of its excellent properties as tensile impact strength, chemical resistance, processability, clarity, thermal stability and others. The main applications of PET are fibers for textiles, films and bottles. Annual world PET production is around 60 millions tons. PET materials were manufactured using extrusion, injection molding and blow molding techniques. 

polycondensation, films, fibers, ttles, thermal properties, mechanical properties, chemical stability, processing, recycling, blends, nanocomposites, surface modification. 

Polyesters are polymers obtained by condensation reaction of difunctional reactants and are characterized by the presence of ester functions (-COO-) along the chain. Polyesters are prepared 

Sabu Thomas and Visakh P.M. (eds.) Ha ndbook of Engineering a nd Specialty Thermoplastics, (97-126) Scrivener Publishing LLC 

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Poly(ethylene Terephthalate). Poly(ethylene terephthalate) is prepared by the reaction of either terephthalic acid or dimethyl terephthalate with ethylene glycol, and its repeating unit has the general structure. 

Low viscosity 30% glass-fiber reinforced Poly(butylene terephthalate) Poly(ethylene terephthalate) ... 

Those polymers which are the condensation product of two different monomers are named by applying the preceding rules to the repeat unit. For example, the polyester formed by the condensation of ethylene glycol and terephthalic acid is called poly(oxyethylene oxyterphthaloyl) according to the lUPAC system, as well as poly (ethylene terephthalate) or polyethylene terephthalate. 

Nylon-6,6 cord Poly (ethylene terephthalate) cord ... 

The crystallization of poly(ethylene terephthalate) at different temperatures after prior fusion at 294 C has been observed to follow the Avrami equation with the following parameters applying at the indicated temperatures ... 

Poly(ethylene terephthalate) was crystallized at 110°C and the densities were measuredf after the indicated time of crystallization ... 

Ester interchange reactions are valuable, since, say, methyl esters of di-carboxylic acids are often more soluble and easier to purify than the diacid itself. The methanol by-product is easily removed by evaporation. Poly (ethylene terephthalate) is an example of a polymer prepared by double application of reaction 4 in Table 5.3. The first stage of the reaction is conducted at temperatures below 200°C and involves the interchange of dimethyl terephthalate with ethylene glycol... 

The ethylene glycol liberated by reaction (5.L) is removed by lowering the pressure or purging with an inert gas. Because the ethylene glycol produced by reaction (5.L) is removed, proper stoichiometry is assured by proceeding via the intermediate, bis(2-hydroxyethyl) terephthalate otherwise the excess glycol used initially would have a deleterious effect on the degree of polymerization. Poly(ethylene terephthalate) is more familiar by some of its trade names Mylar as a film and Dacron, Kodel, or Terylene as fibers it is also known by the acronym PET. 

The windows of the absorption cell are made from polymer material such as polyethylene, poly(ethylene terephthalate Terylene ) or polystyrene. 

Most of the polymer s characteristics stem from its molecular stmcture, which like POE, promotes solubiUty in a variety of solvents in addition to water. It exhibits Newtonian rheology and is mechanically stable relative to other thermoplastics. It also forms miscible blends with a variety of other polymers. The water solubiUty and hot meltable characteristics promote adhesion in a number of appHcations. PEOX has been observed to promote adhesion comparable with PVP and PVA on aluminum foil, cellophane, nylon, poly(methyl methacrylate), and poly(ethylene terephthalate), and in composite systems improved tensile strength and Izod impact properties have been noted. 

The majority of xylenes, which are mostly produced by catalytic reforming or petroleum fractions, ate used in motor gasoline (see Gasoline and other MOTORFUELs). The majority of the xylenes that are recovered for petrochemicals use are used to produce PX and OX. PX is the most important commercial isomer. Almost all of the PX is converted to terephthaUc acid and dimethylterephthalate, and then to poly(ethylene terephthalate) for ultimate use in fibers, films, and resins. 

However, because of the low melting poiats and poor hydrolytic stabiUty of polyesters from available iatermediates, Carothers shifted his attention to linear ahphatic polyamides and created nylon as the first commercial synthetic fiber. It was nearly 10 years before. R. Whinfield and J. T. Dickson were to discover the merits of poly(ethylene terephthalate) [25038-59-9] (PET) made from aromatic terephthaUc acid [100-21-0] (TA) and ethylene glycol [107-21-1] (2G). 

Poly(ethylene terephthalate), the predominant commercial polyester, has been sold under trademark names including Dacron (Du Pont), Terylene (ICI), Eortrel (Wellman), Trevira (Hoechst-Celanese), and others (17). Other commercially produced homopolyester textile fiber compositions iaclude p oly (1,4-cyc1 oh exa n e- dim ethyl en e terephthalate) [24936-69-4] (Kodel II, Eastman), poly(butylene terephthalate) [26062-94-2] (PBT) (Trevira, Hoechst-Celanese), and poly(ethylene 4-oxyben2oate) [25248-22-0] (A-Tell, Unitika). Other polyester homopolymer fibers available for specialty uses iaclude polyglycoHde [26124-68-5] polypivalolactone [24937-51-7] and polylactide [26100-51-6],... 

Polyimide. Polyimide is a biaxiaHy oriented high performance film that is tough, flexible, and temperature- and combustion-resistant. Its room temperature properties compare to poly(ethylene terephthalate), but it retains these good characteristics at temperatures above 400°C. Its electrical resistance is good and it is dimensionally stable. The principal detriment is fairly high moisture absorbance. The main uses are for electrical insulation, particularly where high temperatures are prevalent or ionizing radiation is a problem. The films may be coated to reduce water absorption and enhance... 

The film tube is collapsed within a V-shaped frame of rollers and is nipped at the end of the frame to trap the air within the bubble. The nip roUs also draw the film away from the die. The draw rate is controlled to balance the physical properties with the transverse properties achieved by the blow draw ratio. The tube may be wound as such or may be sHt and wound as a single-film layer onto one or more roUs. The tube may also be direcdy processed into bags. The blown film method is used principally to produce polyethylene film. It has occasionally been used for polypropylene, poly(ethylene terephthalate), vinyls, nylon, and other polymers. 

In conventional tenter orientation, the sequence of steps is as described above (MD—TD). In some cases it is advantageous to reverse the draw order (TD—MD) or to use multiple draw steps, eg, MD—TD—MD. These other techniques are used to produce "tensilized" films, where the MD tensile properties are enhanced by further stretching. The films are generally unbalanced in properties and in extreme cases may be fibrillated to give fiber-like elements for special textile appHcations. Tensilized poly(ethylene terephthalate) is a common substrate for audio and video magnetic tape and thermal transfer tape. 

BiaxiaHy oriented films have excellent tensile strength properties and good tear and impact properties. They are especially well regarded for their brilliance and clarity. Essentially all poly(ethylene terephthalate) film is biaxiaHy oriented, and more than 80% of polypropylene film is biaxiaHy oriented. Polystyrene film is oriented, and a lesser amount of polyethylene, polyamide, poly(vinyl chloride), and other polymers are so processed. Some of the specialty films, like polyimides (qv), are also oriented. 

Table 6 shows the sales estimates for principal film and sheet products for the year 1990 (14). Low density polyethylene films dominate the market in volume, followed by polystyrene and the vinyls. High density polyethylene, poly(ethylene terephthalate), and polypropylene are close in market share and complete the primary products. A number of specialty resins are used to produce 25,000—100,000 t of film or sheet, and then there are a large number of high priced, high performance materials that serve niche markets. The original clear film product, ceUophane, has faUen to about 25,000 t in the United States, with only one domestic producer. Table 7 Hsts some of the principal film and sheet material manufacturers in the United States.

In poly(ethylene terephthalate) (14—16) and poly(methyl methacrylate) (17—19), the mechanism of action of phosphoms flame retardants is at least partly attributable to a decrease in the amount of combustible volatiles and a corresponding increase in nonvolatile residue (char). In poly(methyl methacrylate), the phosphoms flame retardant appears to cause an initial cross-linking through anhydride linkages (19). 

Polyester Fibers Containing Phosphorus. Numerous patents describe poly(ethylene terephthalate) (PET) flame-retarded with phosphoms-containing diftmctional reactants. At least two of these appear to be commercial. 

This phosphinic anhydride [15171 -48-9] C H O P, is then reacted with glycol and other precursors of poly(ethylene terephthalate), to produce a flame-retardant polyester [82690-14-0] having phosphinate units of the stmcture —0P(0)(CH2)CH2CH2C00—. Trevira 271 is useflil for children s sleepwear, work clothing, and home flirnishings. A phosphoms content as low as 0.6% is reported to be sufficient for draperies and upholstery tests if melt-drip is not retarded by print pigments or the presence of nonthermoplastic fibers (28). 

J. W. Hastie and C. L. McBee, Mechanistic Studies ofFriphenylphosphine Oxide-Poly(ethylene terephthalate) and FelatedFlame Fetardant Systems, Feport NBSIF 75-741, Nad. Buieau of Standards Washington, D.C., 1975. 

In 1954 the surface fluorination of polyethylene sheets by using a soHd CO2 cooled heat sink was patented (44). Later patents covered the fluorination of PVC (45) and polyethylene bottles (46). Studies of surface fluorination of polymer films have been reported (47). The fluorination of polyethylene powder was described (48) as a fiery intense reaction, which was finally controlled by dilution with an inert gas at reduced pressures. Direct fluorination of polymers was achieved in 1970 (8,49). More recently, surface fluorinations of poly(vinyl fluoride), polycarbonates, polystyrene, and poly(methyl methacrylate), and the surface fluorination of containers have been described (50,51). Partially fluorinated poly(ethylene terephthalate) and polyamides such as nylon have excellent soil release properties as well as high wettabiUty (52,53). The most advanced direct fluorination technology in the area of single-compound synthesis and synthesis of high performance fluids is currently practiced by 3M Co. of St. Paul, Minnesota, and by Exfluor Research Corp. of Austin, Texas. 

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