Plastics sodium hydroxide

Phenol—formaldehyde (PF) was the first of the synthetic adhesives developed. By combining phenol with formaldehyde, which has exceptional cross-linking abiHties with many chemicals and materials, and a small amount of sodium hydroxide, a resin was obtained. The first resins soHdified as they cooled, and it was discovered that if it was ground to a powder with a small amount of additional formaldehyde and the appHcation of more heat, the mixture would Hquify and then convert to a permanently hard material. Upon combination of the powdered resin mixture with a filler material such as wood flour, the result then being placed in a mold and pressed under heat and pressure, a hard, durable, black plastic material was found to result. For many years these resulting products were called BakeHte, the trade name of the inventor. BakeHte products are still produced today, but this use accounts for only a small portion of the PF resins used. 

Sodium fluoride is normally manufactured by the reaction of hydrofluoric acid and soda ash (sodium carbonate), or caustic soda (sodium hydroxide). Control of pH is essential and proper agitation necessary to obtain the desired crystal size. The crystals are centrifuged, dried, sized, and packaged. Reactors are usually constmcted of carbon brick and lead-lined steel, with process lines of stainless, plastic or plastic-lined steel diaphragm, plug cock, or butterfly valves are preferred. 

Many methods for the conversion of acid copolymers to ionomers have been described by Du Pont (27,28). The chemistry involved is simple when cations such as sodium or potassium are involved, but conditions must be controlled to obtain uniform products. Solutions of sodium hydroxide or methoxide can be fed to the acid copolymer melt, using a high shear device such as a two-roU mill to achieve uniformity. AH volatile by-products are easily removed during the conversion, which is mn at about 150°C. A continuous process has been described, using two extmders, the first designed to plasticate the feed polymer and mix it rapidly with the metal compound, eg, zinc oxide, at 160°C (28). Acetic acid is pumped into the melt to function as an activator. Volatiles are removed in an extraction-extmder which follows the reactor-extmder, and the anhydrous melt emerges through a die-plate as strands which are cut into pellets. 

The development of electrical power made possible the electrochemical industry. Electrolysis of sodium chloride produces chlorine and either sodium hydroxide (from NaCl in solution) or metallic sodium (from NaCl fused). Sodium hydroxide has applications similar to sodium carbonate. The ad vantage of the electrolytic process is the production of chlorine which has many uses such as production of polyvinyl chloride. PVC, for plumbing, is produced in the largest quantity of any plastic. 

Plastics and fibers have been produced from regenerated proteins obtained from a number of sources [17]. The process involves dispersing the proteins in dilute sodium hydroxide followed by extrusion through a spinneret into an acid bath to form the fibers that are then crosslinked with formaldehyde to improve strength. The fibers are used along with silk and wool. 

The products of this electrolysis have a variety of uses. Chlorine is used to purify drinking water large quantities of it are consumed in making plastics such as polyvinyl chloride (PVC). Hydrogen, prepared in this and many other industrial processes, is used chiefly in the synthesis of ammonia (Chapter 12). Sodium hydroxide (lye), obtained on evaporation of the electrolyte, is used in processing pulp and paper, in the purification of aluminum ore, in the manufacture of glass and textiles, and for many other purposes. 

A method of converting polycarbonate (PC) to bishydroxyethyl ether of bisphenol A (BHE-BPA) was studied, with a view to recycling PC plastic wastes. Treating PC in ethylene glycol with a catalytic amount of sodium hydroxide produced the monohydroxyethyl ether of bisphenol A (MHE-BPA, 42%), BHE-BPA (11%) and BPA (42%). BHE-BPA was produced quantitatively when 1.6 mol. equiv. ethylene carbonate was added to this reaction system. The reaction of BPA with EC produced both BHE-BPA and MHE-BPA, indicating that ethylene carbonate was formed as an intermediate in the base catalysed reaction of PC with ethylene glycol. A large proportion of this ethylene carbonate formed from PC was, however, lost by decarboxylation so additional ethylene carbonate must be provided for the quantitative preparation of BHE-BPA. 12 refs. 

In the 250-mL plastic bottle, dissolve about 50 NaOH pellets in 200 mL of distilled water. CAUTION Sodium hydroxide is caustic. 

The products of the chlor-alkali process are all useful. Sodium hydroxide is used to make soaps and detergents. It is widely used as a base in many other industrial chemical reactions, as well. The hydrogen produced by the chlor-alkali process is used as a fuel. Chlorine has many uses besides water treatment. For example, chlorine is used as a bleach in the pulp and paper industry. Chlorine is also used in the manufacture of chlorinated organic compounds, such as the common plastic polyvinyl chloride (PVC). 

Sodium bicarbonate reagent - dissolve 420 g sodium bicarbonate (sodium hydrogen carbonate) in water, add 50 ml of the polyacrylamide solution and dilute to 10 I. Add approximately 50% m/m sodium hydroxide solution, stirring with a glass rod, until the pH meter reading is steady at 8.50 at 20°C (a plastic Pasteur pipette is useful for dropwise addition approaching the required pH). 

Sodium hydroxide, NaOH, is a very strong base, commonly used as a drain deaner. Why is this chemical only helpful in unclogging natural materials, such as hair or grease, and not synthetic materials, such as plastic, or inorganic materials, such as sand ... 

CAUSTIC (Chemical). A corrosive substance, almost always of an alkaline nature, such as sodium hydroxide, NaOH potassium hydroxide. KOH or calcium oxide, CaO. Such substances attack many metals, plastics, and other materials, including human tissue, and generally fall in the category of corrosives. 

The natural fibers obtained from cotton, wood, flax, hemp, and jute all are cellulose fibers and serve as raw materials for the textile and paper industries. In addition to its use as a natural fiber and in those industries that depend on wood as a construction material, cellulose is used to make cellulose acetate (for making rayon acetate yarn, photographic film, and cellulose acetate butyrate plastics), nitric acid esters (gun cotton and celluloid7), and cellulose xanthate (for making viscose rayon fibers). The process by which viscose rayon is manufactured involves converting wood pulp or cotton Iinters into cellulose xanthate by reaction with carbon disulfide and sodium hydroxide ... 

Production of chlorine and sodium hydroxide by electrolysis of aqueous sodium chloride is the basis of the chlor-alkali industry, a business that generates annual sales of approximately 4 billion in the United States alone. Both chlorine and sodium hydroxide rank among the top 10 chemicals in terms of production Annual output of each in the United States is 11-12 million tons. Chlorine is used in water and sewage treatment and in the manufacture of plastics such as poly(vinyl chloride) (PVC). Sodium hydroxide is employed in making paper, textiles, soaps, and detergents. 

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