Cellulose acetate butyrate plastic

Although Lhe first cellulose plastic (cellulose nitrate plastic-based on an inorganic ester of cellulose) was developed in 1865. the first organic cellulose ester plastic was not offered commercially until 1927. In that year, cellulose acetate plastic became available as sheets, rods, and tubes. Two years later, in 1929. it was offered in the form of granules for molding. It was the first thermoplastic sufficiently stable to be melted without excessive decomposition, and it was the first thermoplastic to be injection molded. Cellulose acetate butyrate plastic became a commercial product in 1938 and cellulose propionate plastic followed in 1945. The latter material was withdrawn after a short time because of manufacturing difficulties, but it reappeared and became firmly established in 1955. 

The natural fibers obtained from cotton, wood, flax, hemp, and jute all are cellulose fibers and serve as raw materials for the textile and paper industries. In addition to its use as a natural fiber and in those industries that depend on wood as a construction material, cellulose is used to make cellulose acetate (for making rayon acetate yarn, photographic film, and cellulose acetate butyrate plastics), nitric acid esters (gun cotton and celluloid7), and cellulose xanthate (for making viscose rayon fibers). The process by which viscose rayon is manufactured involves converting wood pulp or cotton Iinters into cellulose xanthate by reaction with carbon disulfide and sodium hydroxide ... 

Uvex. [Eastman] Cellulose acetate butyrate plastic sheet... 

A major use of butyric acid is in the manufacture of cellulose acetate butyrate plastics. They are used as textile fibers and in situations where resistance to heat and sunlight is essential. Calcium butyrate has been used in some leather tanning processes. Butyric acid esters are added as flavors in some soft drinks and chewing gums. Various derivatives of butyric acid are used as vasoconstrictor drugs, in anesthetics, and as antioxidants (Playne 1985). 

Cellulose acetate [9004-35-7], prepared by reaction of cellulose with acetic anhydride, acetic acid, and sulfuric acid, is spun into acetate rayon fibers by dissolving it in acetone and spinning the solution into a column of warm air that evaporates the acetone. Cellulose acetate is also shaped into a variety of plastic products, and its solutions are used as coating dopes. Cellulose acetate butyrate [9004-36-8], made from cellulose, acetic anhydride, and butyric anhydride in the presence of sulfuric acid, is a shock-resistant plastic. 

The cellulose esters with the largest commercial consumption are cellulose acetate, including cellulose triacetate, cellulose acetate butyrate, and cellulose acetate propionate. Cellulose acetate is used in textile fibers, plastics, film, sheeting, and lacquers. The cellulose acetate used for photographic film base is almost exclusively triacetate some triacetate is also used for textile fibers because of its crystalline and heat-setting characteristics. The critical properties of cellulose acetate as related to appHcation are given in Table 10. 

The most important of the esters is cellulose acetate. This material has been extensively used in the manufacture of films, moulding and extrusion compounds, fibres and lacquers. As with all the other cellulose polymers it has, however, become of small importance to the plastics industry compared with the polyolefins, PVC and polystyrene. In spite of their higher cost cellulose acetate-butyrate and cellulose propionate appear to have retained their smaller market because of their excellent appearance and toughness. 

Cellulose Acetate Butyrate H F F Molded with plasticizers Excellent moisture resistance-metallized sheets and film, automobile industry... 

Another potentially important fermentation is that producing butyric acid. The process is used industrially on only a small scale at present and details have not been disclosed. Many derivatives of butyric acid are used industrially the benzyl, methyl, octyl and terpenyl esters are used in the perfumery and essence trade and amyl butyrate, bornyl and isobornyl butyrates have been described as plasticizers for cellulose esters. Moreover vinyl butyrate is a possible ingredient of polymerizable materials. The mixed acetic and butyric acid esters of polysaccharides are also coming into favor. Cellulose acetate butyrate is marketed as an ingredient of lacquer and is less inflammable than the pure acetate. Dextran (see below) acetate butyrate may have similar uses. 

Cellulose Acetate Butyrates, wh flakes or granules, similar to celiuiose acetate and similarly converted into plastic films, sheets molded o bjects(Ref 9). See Specs MIL-C-5537A (1) JAN-C-590... 

The presence of a plasticizer in addition to the carboxylated polyester adversely affected the adhesion of some of the polymers—e.g., cellulose acetate butyrate and poly (vinyl chloride) plastisols. 

Cellulose Acetate, Propionate, and Butyrate. Cellulose acetate is prepared by hydrolyzing the triester to remove some of the acetyl groups the plastic-grade resin contains 38-40% acetyl. The propionate and butyrate esters are made by substituting propionic acid and its anhydride (or butyric acid and its anhydride) for some of the acetic acid and acetic anhydride. Plastic grades of cellulose-acetate-propionate resin contain 39-47% propionyl and 2-9% acetyl cellulose-acetate-butyrate resins contain 26-39% butyryl and 12-15% acetyl. 

The Dylux 503 formulation contained a HABI, the leucodye TLA-454, a mixture of quinones, triethanolamine triacetate, several plasticizers, an organic acid, cellulose acetate butyrate binders, as well as antiblocking agents (fluorinated derivatives) as well as a silica derivative to provide tooth to the coating. The selection was made to provide maximum performance at minimum mill cost. The paper substrate required had high holdout, so as to permit two-sided coatings as well as to minimize the wicking of chemistry into the base. 

The industrial change and expansion of the nineteenth century had many strands and among them attention was given to man-made replacements for resinous compositions and horn. Alexander Parkes, a prolific inventor and manufacturer, was involved closely with the search for commercial materials he showed articles of Parkesine (a cellulosic) at the Universal Exhibition in London in 1862. Further investigations and development led eventually in Britain, Germany, the USA, and elsewhere to the industry based on a cellulose nitrate plasticized with camphor and (somewhat later) to cellulose acetate and to other cellulose plastics (cellulose acetate butyrate, ethyl cellulose, etc.). 

The cellulose nitrate plastics were adaptable, easy to work, and quite durable, but had the disadvantages of being plasticized with camphor and flammability (they burnt, in fact, quite violently). At one time the smell of camphor was thought pleasant (even therapeutic) but instances have been cited of harm to children attributed to inhaling this vapour. So, while the acetates were not quite so attractive in terms of ease of fabrication it was inevitable eventually that the so-called safety plastic would supersede its forerunner. Among other uses it was stitched into motor car tonneau covers as flexible glazing, and thicker transparent sheet was cut and formed into cockpit canopies for aircraft [though by that time the material preferred for this purpose was poly(methyl methacrylate)]. Later on, in their turn, sheets made from cellulose acetate butyrate and propionate took over some of the uses of earlier commercial materials. 

Cellulosics (Cellulose Acetate, Cellulose Acetate Butyrate, Cellulose Propionate, Ethyl Cellulose, Cellulose Nitrate). Cellulosics are among the toughest of plastics. However, they are temperature-limited and are not as resistant to extreme environments as other thermoplastics. The four most prominent industrial cellulosics are cellulose acetate, cellulose acetate butyrate, cellulose propionate, and ethyl cellulose. A fifth member of this group is cellulose nitrate. 

Cellulosics cellulose, cellulose acetate, cellulose acetate butyrate, cellulose nitrate, cellulose propionate, ethyl cellulose Methanol, isopropanol 1. Abrasion. Grit or vapor blast or 220-grit emery cloth followed by solvent degreasing. 2. After procedure 1, dry the part at 100°C for 1 h and apply adhesive before the plastic cools to room temperature. For general-purpose bonding... 

HNP, NICO, but a greatly reduced errosion coefficient (N2/CO) can be found (Tab. 4.11b, Fig. 4.4a). It is also worth mentioning that the HNP and NICO are similar in their performance to NILE (Navy Insensitive Low Erosion Propellant 40% RDX, 32% GUDN, 7% acetyl triethyl citrate, 14% cellulose acetate butyrate, 5% hydroxyl propylcellulose, 2 % plasticizer). 

The important thermoplastics used commercially are polyethylene, acrylonitrile butadiene styrene (ABS), polyvinyl chloride (PVC), cellulose acetate butyrate (CAB), vinylidene chloride (Saran), fluorocarbons (Teflon, Halar, Kel-F, Kynar), polycarbonates, polypropylene, nylons, and acetals (Delrin). Important thermosetting plastics are... 

Practically all cellulose acetate manufactured at the present time is the acetone-soluble product, ranging from 37% to 41% acetyl content. Cellulose mixed esters now produced in quantity include cellulose acetate propionate of 33% propionyl content, cellulose acetate butyrate of 16% butyryl content, both of which are used largely for protective coatings and films, and cellulose acetate butyrate of 36% butyryl content used for plastics. 

Artificial leather coatings may be made from cellulose acetate butyrate compositions of high butyryl content. Large amounts of plasticizers of low volatility are employed. These coatings offer improved flexibility at low temperatures over those made from cellulose nitrate compositions. 

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