Phenolic resins foams

Phenolic novolacs, 18 760-761 Phenolic resin adhesives, 18 783-784 Phenolic resin can coatings, 18 38 Phenolic resin composites, 18 792-794 Phenolic resin drying-oil varnishes, 18 783 Phenolic resin fibers, 18 797-798 mechanical properties of, 18 798 Phenolic resin foam, 18 795-796 Phenolic resin manufacturers, U.S., 18 774 Phenolic resin polymerization, 18 760-765 alkaline catalysts in, 18 762-765 neutral catalysts in, 18 761-762 strong-acid catalysts in, 18 760-761 Phenolic resin prepregs, 18 793 Phenolic resin production unit, 18 766 Phenolic resins, 10 409 18 754-755, 756-802 22 10 26 763 in abrasive materials, 18 786-787 in air and oil filters, 18 790 additional reactants in, 18 759 analytical methods for, 18 774-779 applications of, 18 781-798 batch processes for, 18 766 from biomass and biochemical processes, 18 769-770... 

Cellular urea-formaldehyde and phenolic resin foams have been used to some extent in interior sound-absorbing floors [101]. In general, cost, flammability, and cleaning difficulties have prevented extension into the acoustic tile market. Plastic foams are used in anechoic chambers [66]. 

In recent years there has been activity generally in the production of safe plastic foams and in this connection certain flame retardant phenolic resin foams formulated from resols containing phenolic resin oligomers involving CNSL have been found to be free of harmful gases on combustion (ref. 254). 

Decyl diphenyloxide disulfonic acid solubilizer, phenolic resin foams 1,3-Dioxolane... 

Phenolic resin foam is an interesting material for the cellular insulation industry because of its high temperature resistance, fire resistance, and very low smoke generation [16]. The aqueous resole is crosslinked in the presence of a surfactant and a low boiling liquid, that volatizes during the increase ofviscosity or plasticity of the mixture. The surfectant is necessary to develop a uniform fine cellular foam stracture [1,6], Carbonization of phenolic foams yields carbon foams with an excellent thermal resistance, that are applied as high temperature insulation materials for the production of filters for corrosive agents and catalyst supports [1]. 

Dynapor Phenolic resin foams, PF Dynamit Nobel... 

Fosm. Phenolic resin foam is a cured system composed of open and closed cells with an overall density of 0.16-0.80 g/cm . Principal applications are in the areas of insulation and sponge-like floral foam. The resins are aqueous resoles catalyzed by NaOH at a formaldehyde/phenol ratio of 2 1. Free phenol and formaldehyde content should be low, although urea may be used as a formaldehyde scavenger. 

Uses Foam stabilizer in mfg. of phenolic resin foams... 

Polyphenols. Another increa singly important example of the chemical stabilization process is the production of phenoHc foams (59—62) by cross-linking polyphenols (resoles and novolacs) (see Phenolic resins). The principal features of phenoHc foams are low flammabiUty, solvent resistance, and excellent dimensional stabiUty over a wide temperature range (59), so that they are good thermal iasulating materials. 

Phenol—formaldehyde resins are used as mol ding compounds (see Phenolic resins). Their thermal and electrical properties allow use in electrical, automotive, and kitchen parts. Other uses for phenol—formaldehyde resins include phenoHc foam insulation, foundry mold binders, decorative and industrial laminates, and binders for insulating materials. 

Ammonia is used in the fibers and plastic industry as the source of nitrogen for the production of caprolactam, the monomer for nylon 6. Oxidation of propylene with ammonia gives acrylonitrile (qv), used for the manufacture of acryHc fibers, resins, and elastomers. Hexamethylenetetramine (HMTA), produced from ammonia and formaldehyde, is used in the manufacture of phenoHc thermosetting resins (see Phenolic resins). Toluene 2,4-cHisocyanate (TDI), employed in the production of polyurethane foam, indirectly consumes ammonia because nitric acid is a raw material in the TDI manufacturing process (see Amines Isocyanates). Urea, which is produced from ammonia, is used in the manufacture of urea—formaldehyde synthetic resins (see Amino resins). Melamine is produced by polymerization of dicyanodiamine and high pressure, high temperature pyrolysis of urea, both in the presence of ammonia (see Cyanamides). 

Sphere, flow across, 15 72 It Sphere-of-influence (SOI), 19 355-356, 358 Spherical bubbles, in foams, 12 7-8 Spherical fillers, phenolic resin,... 

Other nonfood applications of D-sorbitol result from etherification and polycondensation reactions providing biodegradable polyetherpolyols used for soft pol5mrethane foams and melamine/formaldehyde or phenol resins. Sizable amounts of D-sorbitol also enter into the production of the sorbitan ester surfactants (cf. later in this chapter). 

Rigid foam PS, PU, and phenolic resin, and the semirigid foam of PE were examined with regard to their mechanical properties. The effects of preloading the foams on their mechanical properties are discussed. 

Adhesives (qv) used to make plywood are classified as either the exterior adhesive or the lesser quality interior adhesive. The terms relate to the ability of the adhesive to survive exposure to moisture and weather. Phenolic resins (qv) are commonly used as adhesives to make plywood. The difference between interior and exterior phenolic resin adhesive is the filler level. Exterior rated plywood uses higher resin content adhesives. Interior rated plywood uses either highly extended (below 24% resin solids) or protein-based adhesives. The adhesive is applied to the veneer by roll coating, spraying, curtain coating, or foam extrusion. 

Roofing panels have been made from polyisocyanurate foams, both foam- and felt-reinforced with glass fiber. Phenolic resins are used especially for decorative laminates for paneling. The substrate may be fiberboard or a core of expanded polystyrene beads. In one case the beads are coated with phenolic resin, then expanded in a mold to form a structural foam panel. 

With amine initiators the so-called self-catalyzed polyols are obtained, which are used in the formulation of rigid spray foam systems. The rigidity or stiffness of a foam is increased by aromatic initiators, such as Mannich bases derived from phenol, phenolic resins, toluenediamine, or methylenedianiline (MDA). In the manufacture of highly resilient flexible foams and thermoset RIM elastomers, graft or polymer polyols are used. 

The newer open-cell foams, based on polyimides (qv), polybenzimidazoles, polypyrones, polyureas, polyphenylquinoxalines, and phenolic resins (qv), produce less smoke, are more fire resistant and can be used at higher temperatures. These materials are more expensive and used only for special applications including aircraft and marine vessels. Rigid poly (vinyl chloride) (PVC) foams are available in small quantities mainly for use in composite panels and piping applications (see Flame retardants Hrat-rrststantpot.ymf.rs). 

Syntactic foamed plastics (from the Greek ovvxa C, to put together) or spheroplastics are a special kind of gas filled polymeric material. They consist of a polymer matrix, called the binder, and a filler of hollow spherical particles, called microspheres, microcapsules, or microballoons, distributed within the binder. Expoxy and phenolic resins, polyesters, silicones, polyurethanes, and several other polymers and oligomers are used as binders, while the fillers have been made of glass, carbon, metal, ceramics, polymers, and resins. The foamed plastic is formed by the microcapsular method, i.e. the gas-filled particles are inserted into the polymer binder1,2). 

Novolac and resol cold hardening oligomers habe been used 19-75-99). In the case of resol foams the process technology is not different from that used for epoxy foams. Glass, phenolic resins, carbon, polystyrene, polyacrylonitrile and poly(vinylidene chloride) microspheres have been used as fillers ... 

The methods used to increase the water resistance of a glass microsphere foam are basically those applied to glass-reinforced plastics, filled thermoplasts, and elastomers, viz. hydrophobic adhesion compounds are added to binder and microsphere dressing 147). The compounds added are alkyl alkoxysilane derivatives, amino or epoxy alkoxysilanes for epoxy and phenolic resins, vinyl or methacryloxy alkoxysilanes for polyester resins. The dressing agents used are aminoethoxysilanes (y-aminopropyl-... 

A comparison between theoretical predictions and experimental results is illustrated for the foaming of a phenolic resin of the resol type (Vazquez and Williams, 1986). 

TG-MS is an ideal technique for identifying residual volatiles in polymers. The detection of residual volatiles (and of other impurities) can often yield clues as to manufacturing processes. In many cases, such as in the determination of highly volatile materials, of residual solvents or plasticisers, use of TG-MS is requested. Specifically, there are reports on the entrapment of curing volatiles in bismaleimide laminates [145] and elastomers [48], on the detection of a curing agent (dicumylperoxide) in EPDM rubbers and of bromine flame retardants in electronic waste [50], of plasticisers such as bambuterol hydrochloride [142] or TPP and diethylterephthalate in cellulose acetate [143], on solvent extraction and formaldehyde loss in phenolic resins [164], and on the evolution of toxic compounds from PVC and polyurethane foams [146]. 

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