Application packaging

K. R. Osborn and W. A. Jenkins, Plastic Films-Technology and Packaging Applications, Technomic Publishing Co., Inc., Lancaster, Pa., 1992. 

High molecular weight atactic polyropylene is now available (Rexene-Huntsman). This is miscible with isotactic polypropylene in any proportion to give transparent blends of interest in packaging applications. 

Current usage is almost entirely associated with the good adhesion to aluminium. Specific applications include the bonding of aluminium foil to plastics films, as the adhesive layer between aluminium foil and polyethylene in multilayer extrusion-laminated non-lead toothpaste tubes and in coated aluminium foil pouches. Grades have more recently become available for manufacture by blown film processes designed for use in skin packaging applications. Such materials are said to comply with FDA regulations. 

While EVOH is of interest primarily for food packaging applications attention is now being turned to non-food outlets such as automotive fuel tanks, floor heating pipes and toothpaste tubes. 

The largest outlet for polystyrene is in packaging applications. Specific uses include bottle caps, small jars and other injection moulded containers, blown containers (a somewhat recent development but which has found rapid acceptance for talcum powder), vacuum formed toughened polystyrene as liners for boxed goods and oriented polystyrene film for foodstuffs such as creamed... 

Nylon film has been used increasingly for packaging applications for foodstuffs and pharmaceutical products. The value of nylon in this application is due to low odour transmission and to some extent in the ability to boil-in-the-bag. Film of high brilliance and clarity, particularly from nylon 11, is available for point-of-sale displays. 

There has been recent interest in lactic acid polymers and copolymers. These materials are environmentally attractive in that renewal and cheap source materials such as potato waste and cheese whey may be used. Such materials have been used for some time in degradable and resorbable surgical sutures but recent efforts have been directed at food packaging applications. There is... 

The main fluids of interest with plastics are oxygen and water vapour (for packaging applications) and CO2 (for carbonated drinks applications). Fig. 1.13 and Fig. 1.14 illustrate the type of behaviour exhibited by a range of plastics. In some cases it is necessary to use multiple layers of plastics because no single plastic offers the combination of price, permeation resistance, printability, etc. required for the application. When multi-layers are used, an overall permeation constant for the composite wall may be obtained from... 

Table I shows the chemical composition limits of various aluminum alloys presently used for packaging applications (3). In general, these alloys have good corrosion resistance with most foods. However, almost without exception, processed foods require inside enameled containers to maintain an acceptable shelf life (4, 5). Moreover, when flexible foil packages are used for thermally processed foods, the foil is laminated to plastic materials that protect it from direct contact with the food and also provide heat sealability as well as other physical characteristics (6,7).

Plastics packaging and contained food products are chemically related in four distinct ways. This relationship is based largely on the permeation property of the plastic material. Direct chemical reaction between plastic and product is seldom a problem when inert plastics such as polyethylene are used. However, polyethylene can transmit minute amounts of product to the outside. This paper examines the effect of permeation through the plastic wall and the direct effects of the plastic on the food product. Specific food packaging applications and methods of testing are discussed. 

IX lists the results of some of these experiments, comparing the nitrile materials with polyethylene, the most widely used plastic container material, and poly (vinyl chloride), which is being used for a number of food packaging applications. Note that in all instances there is an order of magnitude difference between the Lopac container and the other two. For flavorants, which are usually present in very low concentrations, this dilute solution test is probably more significant than a standard permeability test which only measures weight losses of the pure ingredient. 

Polyesters are now one of the economically most important classes of polymers, with an overall world production between 25 and 30 million tons in 2000, consisting mostly of PET. This production is rapidly increasing and is expected to continue to do so during the next decade, driven by packaging applications, due to a very favorable image of environmentally friendly and recyclable polymers in western countries, and by textile applications, due to a strong demand in the far-east area to satisfy the needs of an increasing population. 

Poly(ethylene terephthalate) (PET) is one of the most extensively recycled polymeric materials. In 1995, 3.5 x 104 tons of PET were recycled in Europe.1 The main reason for the widespread recycling of PET is its extensive use in plastic packaging applications, especially in the beverage industry as plastic bottles. The consistency in terms of volume and availability of postconsumer bottles from sorting facilities and its high material scrap value create an excellent economic environment for PET recycling. 

Pickrell, D. J., and Hoover, D. S., Chemical Vapor Deposition of Diamond for Electronic Packaging Applications, Inside ISHM, pp. 11-15 (July/Aug. 1991)... 

Applications As the basic process of electron transfer at an electrode is a fundamental electrochemical principle, polarography can widely be applied. Polarography can be used to determine electroreductible substances such as monomers, organic peroxides, accelerators and antioxidants in solvent extracts of polymers. Residual amounts of monomers remain in manufactured batches of (co)polymers. For food-packaging applications, it is necessary to ensure that the content of such monomers is below regulated level. Polarography has been used for a variety of monomers (styrene, a-methylstyrene, acrylic acid, acrylamide, acrylonitrile, methylmethacrylate) in... 

An elastomeric closure is a packaging component that is, or may be, in direct contact with a drug product. Elastomer selection for parenteral packaging principally involves consideration of chemical, physical, and biological properties, with emphasis on the stability profile of the drug/container system. Typical elastomeric closure compositions are listed in Tables 1 1. Although certain packaging applications frequently call to mind certain elastomer types, it is not feasible to prescribe specific... 

A variety of optical oxygen sensor systems have been developed for applications such as biomedical, environmental and process control . But very few of them have been critically assessed for their suitability for food packaging applications. It has been proven that substantial development, optimization and redesign of the oxygen-sensitive materials and fabrication processes are required for the oxygen sensors to match practical requirements for these applications5. In particular, specific requirements of food applications are ... 

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