Nitrile rubber phenolic, epoxy

Applications of NBR adhesives can be divided in three groups (1) solely nitrile rubber (2) nitrile rubber/phenolic blends (3) nitrile rubber/epoxy blends. 

Fig. 13.7 The TEM image of the nanophase-separated structural epoxy adhesive containing nitrile rubber/phenolic polyurethane liquid rubber blends (cure with dicyandiamide at 180°C).

Fig. 13.8 The T-peel resistance as a function of the crosshead speed for nitrile rubber/phenolic polyurethane liquid rubber blend toughened epoxy (upper curve) and conventional nitrile rubber-toughened epoxy structural adhesives (lower curve).

Suggested adhesives include modified acrylics, epoxies, polyesters, resorcinol-formaldehyde, furane, phenol-formaldehyde, polyvinyl formal-phenolic, polyvinyl butyral, nitrile rubber-phenolic, polyisobutylene rubber, polyurethane rubber, reclaimed rubber, melamine-formaldehyde, epoxy-phenolic, and cyanoacrylates. For maximum adhesion primers should be used. Nitrile-phenoUcs give excellent bonds if cured under pressure at temperatures of 149 C. Lower-strength bonds are obtained with most rubber-based adhesives. 

PVC epoxy, polyester-isocyanate, unsaturated polyester, vinyl chloride-acetate copolymer, polyvinyl acetate, polyvinyl alkyl ether, ethylene-vinyl acetate, nitrile rubber-phenolic, neoprene rubber, polyisobutylene rubber, polyurethane rubber, and polysulfide rubber. See discussion in Section 6.3.28 concerning migration of plasticizers in PVC. 

The following polymeric materials have been used as ablative materials for specific applications phenolics, phenyl silanes, nitrile phenolics, nitrile rubber, silicones, epoxy polyamide, and novolac epoxies. Fillers and reinforcements are used in ablative formulations to improve performance and reduce thermal conductivity. Common ablative fillers are glass, siUca, and quartz cloth carbon and graphite cloth microbubbles (phenolic, silica, and glass) and asbestos fiber. 

Most phenolic adhesives are based on resoles, novolacs (or resorcinol-modified novolacs), and phenolic alloys. The last mentioned class includes the important blends of phenolic resins with epoxies, vinyl, polyamide, and nitrile rubber. Phenolic-based adhesives perform well on various types of surfaces the more common substrates are shown in Table III. 

Polyhydroxymethyl compounds phenol-formaldehyde resins, also in combination with poly(vinyl formal) resins, nitrile rubber or epoxy resins (as adhesive film), urea-fprmaldehyde resins, melamine - formaldehyde resins, resorcinol - formaldehyde resins. Uses wood (plywood manufacture), metals. 

Polycondensation adhesives include phenolic and resorcinol resins and also urea -and melamine-formaldehyde resins. Adhesives of particularly high quality are obtained by combining phenolic resins with polyfvinyl formal) resins, nitrile rubber, or epoxy resins. Combinations such as these are often marketed as adhesive film. 

Phenolic epoxy, polyester-isocyanate, polyvinyl acetate, vinyl chloride—acetate copolymer, polyvinyl formal-phenolic, nitrile rubber, nitrile rubber-phenolic, reclaim rubber, neoprene rubber, polyurethane rubber, butyl rubber, melamine-formaldehyde, neoprene-phenolic, and polyvinyl formal-phenolic... 

Nitrile rubber is compatible with phenol-formaldehyde resins, resorcinol-formaldehyde resins, vinyl chloride resins, alkyd resins, coumarone-indene resins, chlorinated rubber, epoxies and other resins, forming compositions which can be cured providing excellent adhesives of high strength, high oil resistance and high resilience. On the other hand, NBR adhesives are compatible with polar adherends such as fibres, textiles, paper and wood. Specific formulations of NBR adhesives can be found in [12]. 

In addition to epoxy-phenolic adhesives three-part epoxy-phenolic-nitrile rubber systems are used in metal-metal edge joints and honeycomb constructions [208], These add toughness not available in most EP systems and improve peel strengths. When used on honeycomb, the NR-P is normally applied to the aluminum skin and the EP to the honeycomb for assembly. Service temperature limitations are those imposed by the NR-P part. 

Block copolymers based on nitrile rubber and on epoxy and phenolic resins and on polystyrene (50-54) have been intensively studied in Russia The generated block copolymers were investigated by turbidimetric and IR methods. Thermomechanical experiments were also run on fractions. As may be seen from Fig 13, fractions which combine the properties of the polymers (Curves 2,3, and 4) were obtained together with fractions characteristic of the raw rubber (Curve 1) and of the resin (Curve 5). The copolymer is soluble in solvents which are typical for both components. Solubility studies on the products showed that for any given ratio of the original components, 15 to 20% of the resin combines with the rubber. The properties of the block copolymer, however, depend on the initial ratio of components nitrile rubber confers elasticity and the phenolic resin processability. 

All of the commercial epoxy adhesives presented in App. B bond well to aluminum and to a wide variety of other materials. Sell22 has ranked a number of aluminum adhesives in order of decreasing durability as follows nitrile-phenolics, high-temperature epoxies, elevated-temperature curing epoxies, elevated-temperature curing rubber-modified epoxies, vinyl epoxies, two-part room temperature curing epoxy paste with amine cure, and two-part urethanes. 

Polyester Adhesives used include neoprene or nitrile-phenolic, epoxy, epoxy-polyamide, phenolic-epoxies, polyesters, modified acrylics, cyanoacrylates, polyurethanes, butyl rubber, polyisobutylene, neoprene, and polymethylmethacrylate (1). 

Urea-Formaldehyde Adhesives used are epoxies, nitrile-phenolics, phenol-formaldehyde, resorcinol-formaldehyde, furan, polyesters, butadiene-nitrile rubber, neoprene, cyanoacrylate, and phenolic-polyvinyl butyral (1). 

In adhesives, because of their brittle nature, phenolics are generally formulated in add mixture with other polymers. They are used as the primary cross-linking agents for nitrile rubbers, poly(vinyl formal) and butyral resins, and epoxy resins. 

Lewis and co-workers (42) developed improved powder coatings with nitrile rubber-modification of an appropriate epoxy base (solid resin admixture) cured with an imidazoline-accelerated modified phenolic type hardener. Model coatings ground to 55 pm particle size, electrostatically applied to metals, cured 10 170°C, gave excellent therraocycling results as well as retained resistance to solvent attack. Elastomer-modified epoxy powder coatings have been covered extensively by Gelbel, Romanchick and Sohn in Chapter 5 of this volume. 

Flexible circuit boards consist primarily of polyimide-based carriers. The problem of bonding the copper foil on the polyimide carrier has not yet been solved satisfactorily. Due especially to their low bonding strength at elevated temperatures, the production of such materials is very limited. Nevertheless, adhesives for copper-polyimide systems were developed, where one-component epoxy resins (e.g., epoxy-polyester mixtures) and reactive hot melts (e.g., phenolic resin-nitrile rubbers) reached importance. 

Chem. Descrip. N-(2-Aminoethyl-3-aminopropyl trimethoxy silane CAS 1760-24-3 EINECS/ELINCS 212-164-2 Uses Adhesion promoter and pigment treatment for coatings, adhesives coupling agent used for epoxies, phenolics, melamines, nylons, PVC, acrylics, polyolefins, polyurethanes, nitrile rubbers food pkg. adhesives Regulatory FDA 21CFR 175.105,175.300 Use Level 0.05-16%... 

In most widely used two-polymer adhesives, the thermosetting component is phenolic. Phenolic resins are generally compatible, although not easily miscible, with a number of thermoplastic polymers. Particularly good compatibility is demonstrated between conventional alcohol-soluble phenolic resins and polyvinyl esters and acetals. Epoxies are important in two polymer adhesive systems. The most important thermoplastic components are the polyvinyl acetals (polyvinyl formal and butyral) and synthetic rubber, particularly nitrile rubber. Soluble nylons are also an important class. ... 

Adhesives recommended are epoxies, phenolic-polyvinyl butyral, epoxy-phenoUc, nitrile-phenolic, polyurethane, neoprene, butadiene-nitrile rubber, cyanoacrylates, resorcinol-polyvinyl butyral, furane, and urea-formaldehyde. 

Phenylene oxide-based resins (Noryl ) epoxy, polyisocyanate, polyvinyl butyral, nitrile rubber, neoprene rubber, polyurethane rubber, polyvinyUdene chloride, and acrylic. Polyethylene-nitrile rubber, polyisobutylene rubber, flexible epoxy, nitrile-phenolic, and water-based (emulsion) adhesives. Polystyrene for these foams (expanded polystyrene (EPS)), aromatic solvent adhesives (e.g., toluol) can cause collapse of the foam cell walls. For this reason, it is advisable to use either 100% solids adhesives or water-based adhesives based on SBR or polyvinyl acetate. Specific adhesives recommended include urea-formaldehyde, epoxy, polyester-isocyanate, polyvinyl acetate, vinyl chloride-vinyl acetate copolymer, and reclaim rubber. Polystyrene foam can be bonded satisfactorily with any of the following general adhesive types ... 

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