Molybdenum corrosion resistant alloys

The two corrosion-resistant alloys presented ia Table 5 rely on chromium and molybdenum for their corrosion resistance. The corrosion properties of IJ1 timet are also enhanced by tungsten. Both alloys are available ia a variety of wrought product forms plates, sheets, bars, tubes, etc. They are also available ia the form of welding (qv) consumables for joining purposes. 

The original conductor materials were stainless steel or platinum. These materials were later replaced with more corrosion-resistant alloys with improved fatigue resistance such as MP35N (SPS Technologies Cleveland OH), an alloy of nickel, chromium, cobalt, and molybdenum. In order to further reduce the resistance to current flow, specialized conductors were designed, including DBS (drawn brazed strand) and DFT (drawn filled tube)... 

Crum, J. R. and Schoemaker, L. E., "Advances in Molybdenum-Bearing, Corrosion Resistant Alloys for FGD Service, Paper 423, Corrosion/93, New Orleans. 

One of the most important attributes of nickel with respect to the formation of corrosion-resistant alloys is its metallurgical compatibility with a number of other metals, such as copper, chromium, molybdenum, and iron. A survey of the binary phase diagrams for nickel and these other elements shows considerable solid solubility, and thus one can make alloys with a wide variety of composition. Nickel alloys are, in general, all austenitic alloys however, they can be subject to precipitation of intermetallic and carbide phases when aged. In some alloys designed for high-temperature service, intermetallic and carbide precipitation reactions are encouraged to improve properties. However, for corrosion applications, the precipitation of second phases usually promotes corrosion attack. The problem is rarely encountered because the alloys are supplied in the annealed condition and the service temperatures rarely approach the level required for sensitization. 

This alloy is different from other corrosion-resistant alloys because it does not contain chromium. Molybdenum is the primary alloying element and provides significant corrosion resistance to reducing enviromnents. 

ALLCORR is a single phase, non-age hardenable, corrosion resistant alloy for service in highly corrosive environments. It is a nickel-base alloy containing nominally 31% chromium, 10% molybdenum, and 2% tungsten. It is characterized by the following properties ... 

They were studied in the context of chemical processes occurring in soils and aquatic systems, but also considering their importance in other circumstances. Citric acid as a complexing agent is often used in the separation of actinides, lanthanides and other toxic metals from wastes, sediments and contaminated soils. Citric complexes of molybdenum and other metals are components of electrolytic baths used for electrodeposition and cleaning of corrosion resistant alloys. 

Description and corrosion resistance. Alloy B-2 is a nickel-molybdenum alloy with significant resistance to reducing environments, such as hydrogen chloride gas and sulfuric, acetic, and phosphoric acids. Alloy B-2 provides resistance to pure stdftmc acid... 

A range of corrosion-resistant alloys, mainly nickel and molybdenum based. 

It is used in certain nickel-based alloys, such as the "Hastelloys(R)" which are heat-resistant and corrosion-resistant to chemical solutions. Molybdenum oxidizes at elevated temperatures. The metal has found recent application as electrodes for electrically heated glass furnaces and foreheaths. The metal is also used in nuclear energy applications and for missile and aircraft parts. Molybdenum is valuable as a catalyst in the refining of petroleum. It has found applications as a filament material in electronic and electrical applications. Molybdenum is an... 

Tantalum and 2kconium exhibit the highest corrosion resistance to HCl. However, the corrosion resistance of 2ironium is severely impaHed by the presence of ferric or cupric chlorides. Tantalum—molybdenum alloys containing more than 50% tantalum are reported to have exceUent corrosion resistance (see Molybdenumand molybdenum alloys) (69). Pure molybdenum and tungsten are corrosion resistant in hydrochloric acid at room temperature and also in 10% acid at 100°C but not in boiling 20% acid. 

Molybdenum improves the corrosion resistance of stainless steels that are alloyed with 17—29% chromium. The addition of 1—4% molybdenum results in high resistance to pitting in corrosive environments, such as those found in pulp (qv) and paper (qv) processing (33), as weU as in food preparation, petrochemical, and poUution control systems. 

Materials of Construction. Resistance of alloys to concentrated sulfuric acid corrosion iacreases with increasing chromium, molybdenum, copper, and siUcon content. The corrosiveness of sulfuric acid solutions is highly dependent on concentration, temperature, acid velocity, and acid impurities. An excellent summary is available (114). Good general discussions of materials of constmction used ia modem sulfuric acid plants may be found ia References 115 and 116. More detailed discussions are also available (117—121). For nickel-containing alloys Reference 122 is appropriate. An excellent compilation of the relatively scarce Hterature data on corrosion of alloys ia Hquid sulfur trioxide and oleum may be found ia Reference 122. 

Stainless Steel There are more than 70 standard types of stainless steel and many special alloys. These steels are produced in the wrought form (AISI types) and as cast alloys [Alloy Casting Institute (ACI) types]. Gener y, all are iron-based, with 12 to 30 percent chromium, 0 to 22 percent nickel, and minor amounts of carbon, niobium (columbium), copper, molybdenum, selenium, tantalum, and titanium. These alloys are veiy popular in the process industries. They are heat- and corrosion-resistant, noncontaminating, and easily fabricated into complex shapes. 

The addition of molybdenum to the austenitic alloy (types 316, 316L, 317, and 317L) provides generally better corrosion resistance and improved resistance to pitting. 

These alloys have extensive applications in sulfuric acid systems. Because of their increased nickefand molybdenum contents they are more tolerant of chloride-ion contamination than standard stainless steels. The nickel content decreases the risk of stress-corrosion cracking molybdenum improves resistance to crevice corrosion and pitting. 

The resistance of a metal to erosion-corrosion is based principally on the tenacity of the coating of corrosion products it forms in the environment to which it is exposed. Zinc (brasses), aluminum (aluminum brass), and nickel (cupronickel) alloyed with copper increase the coating s tenacity. An addition of V2 to 1)4% iron to cupronickel can greatly increase its erosion-corrosion resistance for the same reason. Similarly, chromium added to iron-base alloys and molybdenum added to austenitic stainless steels will increase resistance to erosion-corrosion. 

This alloy has a nominal composition of 65% nickel, 28% molybdenum and 6% iron. It is generally used in reducing conditions. It is intended to work in very severely corrosive situations after post-weld heat treatment to prevent intergranular corrosion. These alloys have outstanding resistance to all concentrations of hydrochloric acid up to boiling-point temperatures and in boiling sulfuric acid solutions up to 60% concentration. 

Steel is essentially iron with a small amount of carbon. Additional elements are present in small quantities. Contaminants such as sulfur and phosphorus are tolerated at varying levels, depending on the use to which the steel is to be put. Since they are present in the raw material from which the steel is made it is not economic to remove them. Alloying elements such as manganese, silicon, nickel, chromium, molybdenum and vanadium are present at specified levels to improve physical properties such as toughness or corrosion resistance. 

Cast irons are iron with high levels of carbon. Heat treatments and alloying element additions produce gray cast iron, malleable iron, ductile iron, spheroidal cast iron and other grades. The mechanical properties vary significantly. Nickel-containing cast irons have improved hardness and corrosion resistance. Copper or molybdenum additions improve strength. 

Nickel is usually alloyed with elements including copper, chromium, molybdenum and then for strengthening and to improve corrosion resistance for specific applications. Nickel-copper alloys (and copper-nickel alloys see Section 53.5.4) are widely used for handling water. Pumps and valve bodies for fresh water, seawater and mildly acidic alkaline conditions are made from cast Ni-30% Cu type alloys. The wrought material is used for shafts and stems. In seawater contaminated with sulfide, these alloys are subject to pitting and corrosion fatigue. Ammonia contamination creates corrosion problems as for commercially pure nickel. 

---