Microporous polymer coatings

Surface coatings applied to filter fabrics can enhance one or more of the filtration properties of the fabric. The coating may be sprayed on as a liquid or laid down as a sheet which is then bonded to the fabric. Microporous polymer coatings may be used to provide a smoother and fine aperture size to the fabric surface, which may enable easier detachment of the cake and prolong the lifetime of the medium. 

Structure Felt fibers impregnated with polymeric binder Porous film coated on a supporting substance Microporous polymer sheet Nonporous polymer sheet with surface macrotexture... 

Kitahara, T., Konomi, T., and Nakajima, H. (2010) Microporous layer coated gas diffusion layers for enhanced performance of polymer electrolyte fuel cells. J. Power Sources, 195 (8), 2202 2211. 

Schematic representation of microporous membrane-coated electrode used to synthesize fibrillar/microporous electronically conductive polymer films, a. 7mm glass tube. b. Cu wire. c. Kel-F body. d. Ag/epoxy contact, e. Convex Pt disk electrode, f. Rubber collar, g. Nuclepore microporous filtration membrane. 

An electron micrograph of typical polypyrrole fibrils prepared via the microporous membrane-coated electrode technique, is shown in Figure 4. We prepared such fibrillar/microporous films because we believed that the rate of charge-transport in these films would be faster than in conventional polypyrrole. We postulated that the fibrillar/microporous films would support higher rates of charge-transport because 1) The micropores, when filled with solvent, would become fast ion-conducting channels into the film, 2) While counterions would ultimately have to enter or exit the polymer phase (Equation 1), these ions would only have to traverse the radius of the narrow fibril, and 3) Transport into the polymer phase would be changed from a linear diffusion process (conventional polypyrrole film) to a cylindrical diffusion process (fibrous film). 

These microspheres are precisely calibrated, spherical, hydrophilic, microporous beads made of tris-acryl co-polymer coated with gelatin. They come in defined range of sizes, ranging from 40 to 1200 pm in diameter. Their smooth hydrophilic surface, deformability and minimal aggregation tendency have been shown to result in a lower rate of catheter occlusion and more distal penetration into the small vessels [32]. Their efficacy has been evaluated in several conditions, and vdien compared to the standard polyvinyl alcohol particles (PVA) particles, a deeper penetration and embolization of smaller and more peripheral vessels may be achieved. This distal embolization may limit the development of any collateral blood supply. Also, in a study where PVA particles and tris-acryl microspheres of similar size were compared, the level of vascular occlusion with calibrated tris-acryl microspheres precisely correlated with particle size whereas the level of vascular occlusion with PVA particles did not. Another study has demonstrated that in embolized tumors. 

Fig- 5 Micrographs of the surface stnicture of a microporous PE membrane before and after polymer coating treatment a bare membrane, b with polymer coating by solution method, c with polymer coating by phase invCTsion, and d with polymer/silica coating by phase inversion. Reprinted from Pig. 4 and Fig. 2 of Refs. [42] and [45], respectively. Copyright (2006 and 2004,... 

Taskier HT (1982) Hydrophilic polymer coated microporous membranes capable of use as a battery separator. U.S. Patent 4,359,510... 

Most solution-cast composite membranes are prepared by a technique pioneered at UOP (35). In this technique, a polymer solution is cast directly onto the microporous support film. The support film must be clean, defect-free, and very finely microporous, to prevent penetration of the coating solution into the pores. If these conditions are met, the support can be coated with a Hquid layer 50—100 p.m thick, which after evaporation leaves a thin permselective film, 0.5—2 pm thick. This technique was used to form the Monsanto Prism gas separation membranes (6) and at Membrane Technology and Research to form pervaporation and organic vapor—air separation membranes (36,37) (Fig. 16). 

The predominant RO membranes used in water applications include cellulose polymers, thin film oomposites (TFCs) consisting of aromatic polyamides, and crosslinked polyetherurea. Cellulosic membranes are formed by immersion casting of 30 to 40 percent polymer lacquers on a web immersed in water. These lacquers include cellulose acetate, triacetate, and acetate-butyrate. TFCs are formed by interfacial polymerization that involves coating a microporous membrane substrate with an aqueous prepolymer solution and immersing in a water-immiscible solvent containing a reactant [Petersen, J. Memhr. Sol., 83, 81 (1993)]. The Dow FilmTec FT-30 membrane developed by Cadotte uses 1-3 diaminobenzene prepolymer crosslinked with 1-3 and 1-4 benzenedicarboxylic acid chlorides. These membranes have NaCl retention and water permeability claims. 

Figure 4.1 shows a schematic of a typical polymer electrolyte membrane fuel cell (PEMFC). A typical membrane electrode assembly (MEA) consists of a proton exchange membrane that is in contact with a cathode catalyst layer (CL) on one side and an anode CL on the other side they are sandwiched together between two diffusion layers (DLs). These layers are usually treated (coated) with a hydrophobic agent such as polytetrafluoroethylene (PTFE) in order to improve the water removal within the DL and the fuel cell. It is also common to have a catalyst-backing layer or microporous layer (MPL) between the CL and DL. Usually, bipolar plates with flow field (FF) channels are located on each side of the MFA in order to transport reactants to the... 

These types of separators consist of a solid matrix and a liquid phase, which is retained in the microporous structure by capillary forces. To be effective for batteries, the liquid in the microporous separator, which generally contains an organic phase, must be insoluble in the electrolyte, chemically stable, and still provide adequate ionic conductivity. Several types of polymers, such as polypropylene, polysulfone, poly(tetrafluoroethylene), and cellulose acetate, have been used for porous substrates for supported-liquid membranes. The PVdF coated polyolefin-based microporous membranes used in gel—polymer lithium-ion battery fall into this category. Gel polymer... 

Lithium secondary batteries can be classified into three types, a liquid type battery using liquid electrolytes, a gel type battery using gel electrolytes mixed with polymer and liquid, and a solid type battery using polymer electrolytes. The types of separators used in different types of secondary lithium batteries are shown in Table 1. The liquid lithium-ion cell uses microporous polyolefin separators while the gel polymer lithium-ion cells either use a PVdF separator (e.g. PLION cells) or PVdF coated microporous polyolefin separators. The PLION cells use PVdF loaded with silica and plasticizer as separator. The microporous structure is formed by removing the plasticizer and then filling with liquid electrolyte. They are also characterized as plasticized electrolyte. In solid polymer lithium-ion cells, the solid electrolyte acts as both electrolyte and separator. 

To overcome the poor mechanical properties of polymer and gel polymer type electrolytes, microporous membranes impregnated with gel polymer electrolytes, such as PVdF. PVdF—HFP. and other gelling agents, have been developed as an electrolyte material for lithium batteries.Gel coated and/ or gel-filled separators have some characteristics that may be harder to achieve in the separator-free gel electrolytes. For example, they can offer much better protection against internal shorts when compared to gel electrolytes and can therefore help in reducing the overall thickness of the electrolyte layer. In addition the ability of some separators to shutdown... 

Abraham et al. were the first ones to propose saturating commercially available microporous polyolefin separators (e.g., Celgard) with a solution of lithium salt in a photopolymerizable monomer and a nonvolatile electrolyte solvent. The resulting batteries exhibited a low discharge rate capability due to the significant occlusion of the pores with the polymer binder and the low ionic conductivity of this plasticized electrolyte system. Dasgupta and Ja-cobs patented several variants of the process for the fabrication of bonded-electrode lithium-ion batteries, in which a microporous separator and electrode were coated with a liquid electrolyte solution, such as ethylene—propylenediene (EPDM) copolymer, and then bonded under elevated temperature and pressure conditions. This method required that the whole cell assembling process be carried out under scrupulously anhydrous conditions, which made it very difficult and expensive. 

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