Metal substrate deposition

Copper Sulfide—Cadmium Sulfide. This thin-film solar cell was used in early aerospace experiments dating back to 1955. The Cu S band gap is ca 1.2 eV. Various methods of fabricating thin-film solar cells from Cu S/CdS materials exist. The most common method is based on a simple process of serially overcoating a metal substrate, eg, copper (16). The substrate first is coated with zinc which serves as an ohmic contact between the copper and a 30-p.m thick, vapor-deposited layer of polycrystaUine CdS. A layer is then formed on the CdS base by dipping the unit into hot cuprous chloride, followed by heat-treating it in air. A heterojunction then exists between the CdS and Cu S layers. 

Anode Applications. Graphite has been used as the primary material for electrolysis of brine (aqueous) and fused-salt electrolytes, both as anode and cathode. Technological advances, however, have resulted in a dimensionally stable anode (DSA) consisting of precious metal oxides deposited on a titanium substrate that has replaced graphite as the primary anode (38—41) (see Alkali and chlorine products). 

The use of nylon-11 for powder coatings or dry coatings (qv) has been developed in response to a growing concern for the environment (44) (see Coating PROCESSES, powder technology). Electrostatic deposition allows thin films to be appHed to metal substrates. Once the powder is appHed, it must be melted and coalesced into a continuous plastic film. Eorced draft or irradiant ovens are used for fusion, and because no polymerization or cross-linkage are required for curing, coated objects can be processed quickly and air-cooled (45). 

CAMET control catalyst was shown to obtain 80% NO reduction and 95% carbon monoxide reduction in this appHcation in the Santa Maria, California cogeneration project. The catalyst consists of a cormgated metal substrate onto which the active noble metal is evenly deposited with a washcoat. Unlike the typical 20 on titania turbine exhaust catalysts used eadier in these appHcations, the CAMET catalyst is recyclable (52). 

Cladding may be less expensive than selective electro deposition when coatings greater than 1 p.m of a noble metal are required, but may be more expensive than electro deposition for thinner coatings. Selective techniques are most easily used for sheet metal substrates that are to be machine stamped and formed into contacts. Clad noble metals are considerably more ductile (and less hard) than comparable electro deposits and, therefore, are better suited to forming operations. Contacts that are made into separate parts from rod by screw machining are usually coated on all exposed surfaces by barrel electroplating. 

Figure 4.29. Sample assembly for optical shock temperature measurements. The sample consists of a metal film deposited on a transparent substrate which serves as both an anvil and a transparent window through which thermal radiation is emitted. Rapid compression of gases and surface irregularities at the interface between the sample film and the driver produce very high temperatures in this region. The bottom portion of the figure illustrates the thermal distribution across through the assembly. (After Bass et al. (1987).)...

If the rf source is applied to the analysis of conducting bulk samples its figures of merit are very similar to those of the dc source [4.208]. This is also shown by comparative depth-profile analyses of commercial coatings an steel [4.209, 4.210]. The capability of the rf source is, however, unsurpassed in the analysis of poorly or nonconducting materials, e.g. anodic alumina films [4.211], chemical vapor deposition (CVD)-coated tool steels [4.212], composite materials such as ceramic coated steel [4.213], coated glass surfaces [4.214], and polymer coatings [4.209, 4.215, 4.216]. These coatings are used for automotive body parts and consist of a number of distinct polymer layers on a metallic substrate. The total thickness of the paint layers is typically more than 100 pm. An example of a quantitative depth profile on prepainted metal-coated steel is shown as in Fig. 4.39. 

Starting with a ceramic and depositing an aluminum oxide coating. The aluminum oxide makes the ceramic, which is fairly smooth, have a number of bumps. On those bumps a noble metal catalyst, such as platinum, palladium, or rubidium, is deposited. The active site, wherever the noble metal is deposited, is where the conversion will actually take place. An alternate to the ceramic substrate is a metallic substrate. In this process, the aluminum oxide is deposited on the metallic substrate to give the wavy contour. The precious metal is then deposited onto the aluminum oxide. Both forms of catalyst are called monoliths. 

Non-epitaxial electrodeposition occurs when the substrate is a semiconductor. The metallic deposit cannot form strong bonds with the substrate lattice, and the stability conferred by co-ordination across the interface would be much less than that lost by straining the lattices. The case is the converse of the metal-metal interface the stable arrangement is that in which each lattice maintains its equilibrium spacing, and there is consequently no epitaxy. The bonding between the met lic lattice of the electrodeposit and the ionic or covalent lattice of the substrate arises only from secondary or van der Waals forces. The force of adhesion is not more than a tenth of that to a metal substrate, and may be much less. 

In general, many metals and alloys (e.g. of Al, Ta and Mo) can be deposited on metallic and some non-metallic substrates. M may also be a metal compound having special useful properties (e.g. borides, nitrides, oxides, silicides and carbides), or even a non-metal such as Si (as in Ihrigising ). 

Localised adhesion failure occurs most easily where broken scale or rust, or deposits of salts, have impeded wetting of the metal substrate by the film-forming constituents of the paint. 

Bonding by CVD is a relatively simple process whereby a layer of boron is deposited on a metal substrate, followed by heat treatment.P] The boron can be deposited by the hydrogen reduction... 

Such effects are observed inter alia when a metal is electrochemically deposited on a foreign substrate (e.g. Pb on graphite), a process which requires an additional nucleation overpotential. Thus, in cyclic voltammetry metal is deposited during the reverse scan on an identical metallic surface at thermodynamically favourable potentials, i.e. at positive values relative to the nucleation overpotential. This generates the typical trace-crossing in the current-voltage curve. Hence, Pletcher et al. also view the trace-crossing as proof of the start of the nucleation process of the polymer film, especially as it appears only in experiments with freshly polished electrodes. But this is about as far as we can go with cyclic voltammetry alone. It must be complemented by other techniques the potential step methods and optical spectroscopy have proved suitable. 

Cathodic deposition of lead sulfide from acidic aqueous solutions of Pb(II) ions (nitrate salts mainly) and Na2S203 on various metallic substrates at room temperature has been reported. Stoichiometric PbS films composed of small crystallites (estimated XRD diameter 13 nm) of RS structure were obtained at constant potential on Ti [204]. Also, single-phase, polycrystalline thin films of RS PbS were electrode-posited potentiostatically on Ti, Al, and stainless steel (SS) [205]. It was found that the Al and Ti substrates promoted growth of PbS with prominent (200) and (111)... 

The optical properties of electrodeposited, polycrystalline CdTe have been found to be similar to those of single-crystal CdTe [257]. In 1982, Fulop et al. [258] reported the development of metal junction solar cells of high efficiency using thin film (4 p,m) n-type CdTe as absorber, electrodeposited from a typical acidic aqueous solution on metallic substrate (Cu, steel, Ni) and annealed in air at 300 °C. The cells were constructed using a Schottky barrier rectifying junction at the front surface (vacuum-deposited Au, Ni) and a (electrodeposited) Cd ohmic contact at the back. Passivation of the top surface (treatment with KOH and hydrazine) was seen to improve the photovoltaic properties of the rectifying junction. The best fabricated cell comprised an efficiency of 8.6% (AMI), open-circuit voltage of 0.723 V, short-circuit current of 18.7 mA cm, and a fill factor of 0.64. 

Epitaxial effects are not limited to single-crystalline substrates. The possibility for substrate-induced epitaxial development in the difficult case of ZnSe (cf. conventional electrodeposition) has been established also by using strongly textured, albeit polycrystalline, zinc blende (111) CdSe electrolytic films to sustain monolithic growth of ZnSe in typical acidic selenite baths [16]. Investigation of the structural relations in this all-electrodeposited ZnSe/CdSe bilayer revealed that more than 30-fold intensification of the (111) ZnSe XRD orientation can be obtained on the textured (111) CdSe films, compared to polycrystalline metal substrates (Fig. 4.2). The inherent problems of deposition from the Se(IV) bath, i.e., formation of... 

Of special Interest as O2 reduction electrocatalysts are the transition metal macrocycles In the form of layers adsorptlvely attached, chemically bonded or simply physically deposited on an electrode substrate Some of these complexes catalyze the 4-electron reduction of O2 to H2O or 0H while others catalyze principally the 2-electron reduction to the peroxide and/or the peroxide elimination reactions. Various situ spectroscopic techniques have been used to examine the state of these transition metal macrocycle layers on carbon, graphite and metal substrates under various electrochemical conditions. These techniques have Included (a) visible reflectance spectroscopy (b) laser Raman spectroscopy, utilizing surface enhanced Raman scattering and resonant Raman and (c) Mossbauer spectroscopy. This paper will focus on principally the cobalt and Iron phthalocyanlnes and porphyrins. 

Epitaxy In many cases, the structure of the deposit will duplicate that of the substrate when the crystallographic parameters of the metal being deposited are not... 

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