Metallic substrates

Epoxy resins are also used in special appHcations, such as an overlaying procedure requiring a durable, heat-resistant bond of a difficult-to-bond overlay on a wood-base panel substrate. Metal sheets used as overlays, for example, often require an epoxy adhesive. 

Under severe conditions and at high temperatures, noble metal films may fail by oxidation of the substrate base metal through pores in the film. Improved life may be achieved by first imposing a harder noble metal film, eg, rhodium or platinum—iridium, on the substrate metal. For maximum adhesion, the metal of the intermediate film should ahoy both with the substrate metal and the soft noble-metal lubricating film. This sometimes requires more than one intermediate layer. For example, silver does not ahoy to steel and tends to lack adhesion. A flash of hard nickel bonds weh to the steel but the nickel tends to oxidize and should be coated with rhodium before applying shver of 1—5 p.m thickness. This triplex film then provides better adhesion and gready increased corrosion protection. 

The Zinc Phosphating Process. The zinc phosphating reaction involves acid attack on the substrate metal at microanodes and deposition of phosphate crystals at microcathodes (8). Liberation of hydrogen and the formation of phosphate sludge also occur. The equation for the dissolution of iron together with precipitation of dissolved iron as sludge in a nitrite accelerated system is as foUows ... 

In metallurgical practice, sodium uses include preparation of powdered metals removal of antimony, tin, and sulfur from lead modification of the stmcture of siHcon—aluminum alloys appHcation of diffusion alloy coatings to substrate metals (162,163) cleaning and desulfurizing alloy steels via NaH (164) nodularization of graphite in cast iron deoxidation of molten metals heat treatment and the coating of steel using aluminum or zinc. 

Coatings of more noble metals than the substrate metal (e.g., Cu on Fe) are only protective when there are no pores. In other cases severe local corrosion occurs due to cell formation (bimetallic corrosion). Cathodic protection is theoretically possible. This protection combination is not very efficient since the coating usually consumes more protection current than the uncoated steel. 

Coatings of less noble metals than the substrate metal (e.g., Zn on Fe) are only protective if the corrosion product of the metal coating restricts the corrosion process. At the same time, the formation of aeration cells is hindered by the metal coating. No corrosion occurs at defects. Additional cathodic protection to reduce the corrosion of the metal coating can be advantageous. Favorable polarization properties and low protection current requirements are possible but need to be tested in individual cases. The possibility of damage due to blistering and cathodic corrosion must be heeded. 

Substrate metal Density (g cm-3) Coating Density (g cm-3) Coating thickness ( m) Anode current density (A m ) max. avg. Allowable maximum driving voltage (maxA ) Loss (mg A a )... 

The most common ions observed as a result of electron-stimulated desorption are atomic (e. g., H, 0, E ), but molecular ions such as OH", CO", H20, and 02" can also be found in significant quantities after adsorption of H2O, CO, CO2, etc. Substrate metallic ions have never been observed, which means that ESD is not applicable to surface compositional analysis of solid materials. The most important application of ESD in the angularly resolved form ESDIAD is in determining the structure and mode of adsorption of adsorbed species. This is because the ejection of positive ions in ESD is not isotropic. Instead the ions are desorbed along specific directions only, characterized by the orientation of the molecular bonds that are broken by electron excitation. 

C fi3 diamond films can be deposited on a wide range of substrates (metals, semi-conductors, insulators single crystals and polycrystalline solids, glassy and amorphous solids). Substrates can be abraded to facilitate nucleation of the diamond film. 

Bxoised area of substrate metal. In the case of passive metals defects in the passive film result in an active-passive cell with intense localised attack on the active area... 

Decorative coatings of nickel plus chromium are cathodic to steel or zinc alloy substrates and with these protective systems deliberate use may be made of discontinuities in the chromium topcoat where corrosion of the underlying nickel will occur. If the number of these discontinuities in the chromium layer is greatly increased the current density at each individual corrosion site is reduced, penetration of corrosion through the thickness of the nickel layer is thus slowed down and the period of protection of the substrate metal is prolonged. 

Method III was tested8 on silver and on zirconium as substrate metal covered with a plating built up of iron foil 0.6 mil (0.00152 cm) thick. The substrate metals were chosen because their Ka lines, although differing considerably in wavelength, can yet excite the K lines of iron. The use of foil made it easy to obtain plating thicknesses of high precision. 

Figure 6. Bipolar precipitates consisting of an inner anion-selective layer and an outer cation-selective layer.19 When the electrode is polarized to the more noble side, protons and chloride ions are kept from permeating through the film, so that anodic dissolution of the substrate metal is blocked. (Reproduced from N. Sato, Corrosion, 45 354, 1989, Fig. 24 with permission of NACE International.)...

Local breakdown of passive film results from a localized increase in the film dissolution rate at the anion adsorption sites that are attacked by chloride ions, as will be discussed later, in the same manner as substrate metal dissolution. Such acceleration of the dissolution rate was ascribed to the formation of metal chlorides24 or the local degeneration of film surface by the formation of surface electron levels.7... 

Since the nonequilibrium concentration fluctuation arises from the dissolution of substrate metal, as shown in Fig. 43, the value of is independent of the metallic ion concentration in the bulk solution. 

The mechanism suggested by these kinetics depends on the simultaneous oxidation of two ions in substrate-metal ion complexes so that free radicals are not produced. A few data on Cr(II) reduction of these unsaturated acids indicate simple second-order kinetics ... 

The surface-phase layers will difier in character depending on the stractures of metal and oxide. On certain metals (zinc, cadmium, magnesium, etc.), loose, highly porous layers are formed which can attain appreciable thicknesses. On other metals (aluminum, bismuth, titanium, etc.), compact layers with low or zero porosity are formed which are no thicker than 1 pm. In a number of cases (e.g., on iron), compact films are formed wfiicfi fiave a distorted lattice, owing to the influence of substrate metal stracture and of the effect of chemical surface forces. The physicochemical and thermodynamic parameters of such films differ from tfiose of ordinary bulk oxides. Because of the internal stresses in the distorted lattice, such films are stable only when their thickness is insignificant (e.g., up to 3 to 5 nm). 

Incorporation of Metal In certain cases, metal atoms, after their discharge, can penetrate into the substrate metal, forming alloys or intermetallic compounds in the surface layer and down to a certain depth. This effect has been known for a long time in the discharge of metals at liquid mercury, where liquid or solid amalgams are formed. In 1968 B. Kabanov showed that an analogous effect is present in metal ion discharge at many solid metals. 

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