Material considerations adhesives

As already indicated above, what one may consider a surface depends on the property under consideration. Adhesion is very much an outer atomic layer issue, unless one is dealing with materials like fibreboard in which the polymer resin may also be involved in mechanical anchoring onto the wood particles. Gloss and other optical properties are related to the penetration depth of optical radiation. The latter depends on the optical properties of the material, but in general involves more than a few micrometer thickness and therewith much more than the outer atomic layers only. It is thus the penetration depth of the probing technique that needs to be suitably selected with respect to the surface problem under investigation. Examples selected for various depths (< 10 nm, 10 s of nm, 100 nm, micrometer scale) have been presented in Chapter 10 of the book by Garton on Infrared Spectroscopy of Polymer Blends, Composites and Surfaces... 

In this special volume on polymer particles, recent trends and developments in the synthesis of nano- to micron-sized polymer particles by radical polymerization of vinyl monomers in environmentally friendly heterogeneous aqueous and supercritical carbon dioxide fluid media are reviewed by prominent worldwide researchers. Polymer particles are prepared extensively as synthetic emulsions and latexes, which are applied as binders in the industrial fields of paint, paper and inks, and films such as adhesives and coating materials. Considerable attention has recently been directed towards aqueous dispersed systems due to the increased awareness of environmental issues. Moreover, such polymer particles have already been applied to more advanced fields such as bio-, information, and electronic technologies. In addition to the obvious commercial importance of these techniques, it is of fundamental scientific interest to completely elucidate the mechanistic details of macromolecule synthesis in the microreactors that the polymer particles in these heterogeneous systems constitute. 

Tabbing of high-performance materials needs additional consideration at elevated temperatures to ensure the tab material and adhesive are acceptable at the test temperatures. Some test fixtures, as used for compression testing, are more difficult to use at nonambient temperatures. Additional care needs to be taken on strain measurement, especially if using bonded strain gauges. 

The same considerations used for insulators and conductors described in the previous sections are applicable to miscellaneous items such as tubing, gaskets, seals, and specialized materials such as adhesives and shells. In low-temperature drift tubes with handheld analyzers, unions for tubing and pump seals and other connections are made using plastics. In research-grade analyzers, connections are usually made with pipe-pipe compression unions or silver-soldered connections. However, material consideration may not be ignored for other parts of a drift tube since even small sources of contamination can render ultrasensitive analyzers, such as IMS drift tubes, unworkable. 

Thompson JE (1990) Design considerations unique to sealants. In Postal CA (ed) Engineering materials handbook adhesive and sealants, vol 3, 3rd edn. ASM International, Materials Park Wolf AT (2009) Sealant durability and service life of sealant joints. In Mittal KL, Pizzi A (eds) Handbook of sealant technology. CRC Press, Boca Raton, pp 143-190... 

Regarding the surface pretreatment of the substrate (see Part B), only a few options are applicable when conducting in situ joining. In the case of prefabricated buildings, the used members such as facade elements are surface pretreated to enhance the bond properties not at the construction site but like other industrial productions in the plant. The choice of an adequate procedure is mainly determined by the substrate material, the adhesive, the applied load in service life, and economic considerations. 

The cured polymers are hard, clear, and glassy thermoplastic resins with high tensile strengths. The polymers, because of their highly polar stmcture, exhibit excellent adhesion to a wide variety of substrate combinations. They tend to be somewhat britde and have only low to moderate impact and peel strengths. The addition of fillers such as poly (methyl methacrylate) (PMMA) reduces the brittleness somewhat. Newer formulations are now available that contain dissolved elastomeric materials of various types. These mbber-modifted products have been found to offer adhesive bonds of considerably improved toughness (3,4). 

The selection of a particular deposition process depends on the material to be deposited and its availabiUty rate of deposition limitations imposed by the substrate, eg, maximum deposition temperature adhesion of deposit to substrate throwing power apparatus required cost and ecological considerations. Criteria for CVD, electro deposition, and thermal spraying are given in Table 2 (13). 

Phenohc resins (qv), once a popular matrix material for composite materials, have in recent years been superseded by polyesters and epoxies. Nevertheless, phenohc resins stiU find considerable use in appHcations where high temperature stabiHty and fire resistance are of paramount importance. Typical examples of the use of phenoHc resins in the marine industry include internal bulkheads, decks, and certain finishings. The curing process involves significant production of water, often resulting in the formation of voids within the volume of the material. Further, the fact that phenoHcs are prone to absorb water in humid or aqueous conditions somewhat limits their widespread appHcation. PhenoHc resins are also used as the adhesive in plywood, and phenohc molding compounds have wide use in household appliances and in the automotive, aerospace, and electrical industries (12). 

Poly(phenylene sulfide) (PPS) is another semicrystalline polymer used in the composites industry. PPS-based composites are generally processed at 330°C and subsequently cooled rapidly in order to avoid excessive crystallisation and reduced toughness. The superior fire-retardant characteristics of PPS-based composites result in appHcations where fire resistance is an important design consideration. Laminated composites based on this material have shown poor resistance to transverse impact as a result of the poor adhesion of the fibers to the semicrystalline matrix. A PPS material more recently developed by Phillips Petroleum, AVTEL, has improved fiber—matrix interfacial properties, and promises, therefore, an enhanced resistance to transverse impact (see PoLYAffiRS containing sulfur). 

The above paragraphs indicate some of the major uses of plastics materials, but these materials also find applications in a variety of other areas. In addition, closely related materials such as rubbers, fibres, surface coatings and adhesives are of considerable importance. 

Considerable amounts of polyethylene film are produced using coaxial extrusion processes in which two or more melt streams are combined in the die to produce extruded film of two or more layers of plastics materials. Layers in such a composite may be included, for example, to improve barrier properties, to enhance sealability or even simply to act as an adhesive between dissimilar layers. 

Adhesion of paints and adhesives to TPOs is especially problematical due to the aliphatic nature of the substrate material. In Europe, plasma and corona treatment is employed to render these surfaces wettable and obtain strong adhesion by adhesives and paints in automotive manufacture. In the United States, however, primers based on solvent-borne chlorinated polyolefin oligomers (CPOs) have become the treatment of choice for these substrate materials. The VOC emissions from these primers are considerable (as in all solvent-borne adhesives), but the less... 

Both the wood-based panel industry and the adhesive industry show a high commitment to and great capability towards innovation. The best evidence for this is the considerable diversity of types of adhesives used for the production of wood-based panels. Well-known basic chemicals have been used for a long time for the production of the adhesives and their resins, the most important ones being formaldehyde, urea, melamine, phenol, resorcinol and isocyanate. The greater portion of the currently used adhesive resins and adhesives for wood-based panels is produced with these few raw materials. The how to cook the resins and the how to formulate the adhesive become more and more complicated and sophisticated and are key factors to meet today s requirements of the wood-based panel industry. 

The friction and wear of plastics are extremely complex subjects which depend markedly on the nature of the application and the properties of the material. The frictional properties of plastics differ considerably from those of metals. Even reinforced plastics have modulus values which are much lower than metals. Hence metal/thermoplastic friction is characterised by adhesion and deformation which results in frictional forces that are not proportional to load but rather to speed. Table 1.7 gives some typical coefficients of friction for plastics. 

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