Liquid catalytic oxidations

Manufactured by the liquid-phase oxidation of ethanal at 60 C by oxygen or air under pressure in the presence of manganese(ii) ethanoate, the latter preventing the formation of perelhanoic acid. Another important route is the liquid-phase oxidation of butane by air at 50 atm. and 150-250 C in the presence of a metal ethanoate. Some ethanoic acid is produced by the catalytic oxidation of ethanol. Fermentation processes are used only for the production of vinegar. 

Obtained synthetically by one of the following processes fusion of sodium ben-zenesulphonate with NaOH to give sodium phenate hydrolysis of chlorobenzene by dilute NaOH at 400 C and 300atm. to give sodium phenate (Dow process) catalytic vapour-phase reaction of steam and chlorobenzene at 500°C (Raschig process) direct oxidation of cumene (isopropylbenzene) to the hydroperoxide, followed by acid cleavage lo propanone and phenol catalytic liquid-phase oxidation of toluene to benzoic acid and then phenol. Where the phenate is formed, phenol is liberated by acidification. 

Butane-Naphtha Catalytic Liquid-Phase Oxidation. Direct Hquid-phase oxidation ofbutane and/or naphtha [8030-30-6] was once the most favored worldwide route to acetic acid because of the low cost of these hydrocarbons. Butane [106-97-8] in the presence of metallic ions, eg, cobalt, chromium, or manganese, undergoes simple air oxidation in acetic acid solvent (48). The peroxidic intermediates are decomposed by high temperature, by mechanical agitation, and by action of the metallic catalysts, to form acetic acid and a comparatively small suite of other compounds (49). Ethyl acetate and butanone are produced, and the process can be altered to provide larger quantities of these valuable materials. Ethanol is thought to be an important intermediate (50) acetone forms through a minor pathway from isobutane present in the hydrocarbon feed. Formic acid, propionic acid, and minor quantities of butyric acid are also formed. 

The Acetaldehyde Oxidation Process. Liquid-phase catalytic oxidation of acetaldehyde (qv) can be directed by appropriate catalysts, such as transition metal salts of cobalt or manganese, to produce anhydride (26). Either ethyl acetate or acetic acid may be used as reaction solvent. The reaction proceeds according to the sequence... 

Liquid-Phase Oxidation. Liquid-phase catalytic oxidation of / -butane is a minor production route for acetic acid manufacture. Formic acid (qv) also is produced commercially by Hquid-phase oxidation of / -butane (18) (see HYDROCARBON OXIDATION). 

Catalytic oxidation reactions in ionic liquids have been investigated only very recently. This is somewhat surprising in view of the well loiown oxidation stability of ionic liquids, from electrochemical studies [11], and the great commercial importance of oxidation reactions. Moreover, for oxidation reactions with oxygen, the nonvolatile nature of the ionic liquid is of real advantage for the safety of the reaction. While the application of volatile organic solvents may be restricted by the formation of explosive mixtures in the gas phase, this problem does not arise if a nonvolatile ionic liquid is used as the solvent. 

The process is similar to the catalytic liquid-phase oxidation of ethylene to acetaldehyde. The difference hetween the two processes is the presence of acetic acid. In practice, acetaldehyde is a major coproduct. The mole ratio of acetaldehyde to vinyl acetate can he varied from 0.3 1 to 2.5 1. The liquid-phase process is not used extensively due to corrosion problems and the formation of a fairly wide variety of by-products. 

Isobutylene oxide is produced in a way similar to propylene oxide and butylene oxide by a chlorohydrination route followed by reaction with Ca(OH)2. Direct catalytic liquid-phase oxidation using stoichiometric amounts of thallium acetate catalyst in aqueous acetic acid solution has been reported. An isobutylene oxide yield of 82% could be obtained. 

Direct non-catalytic liquid-phase oxidation of isobutylene to isobutylene oxide gave low yield (28.7%) plus a variety of oxidation products such as acetone, ter-butyl alcohol, and isobutylene glycol ... 

Epoxides such as ethylene oxide and higher olefin oxides may be produced by the catalytic oxidation of olefins in gas-liquid-particle operations of the slurry type (S7). The finely divided catalyst (for example, silver oxide on silica gel carrier) is suspended in a chemically inactive liquid, such as dibutyl-phthalate. The liquid functions as a heat sink and a heat-transfer medium, as in the three-phase Fischer-Tropsch processes. It is claimed that the process, because of the superior heat-transfer properties of the slurry reactor, may be operated at high olefin concentrations in the gaseous process stream without loss with respect to yield and selectivity, and that propylene oxide and higher... 

In the 1980 s zeolites attracted a renewed attention. They were shown to be rather promising catalysts if, instead of O2, a chemically pre-modified oxygen entering the oxygen-containing molecules is used. The most known example is an excellent catalytic performance of titanium silicalites in the liquid phase oxidations with H2O2 [5]. A gas phase oxidation with nitrous oxide is another approach in this field being intensively developed in the last years [2],... 

Seddon, K.R. Stark, A. (2002) Selective Catalytic Oxidation of Benzyl Alcohol and Alkylbenzenes in Ionic Liquids. Green Chemistry, 4(2), 119-123. 

Figure 31 shows that among metal oxide supports, TOF markedly changes depending on not only the kind of metal oxides but also on their size [98]. Especially, fine particles of Ce02 with mean diameter of 5 nm present the highest catalytic activity. On the other hand, Prati and her coworkers [31] reported that gold NPs supported on activated carbons are very active and selective in the liquid phase oxidation of various alcohols. 

The TS-1 catalysed hydroxylation of phenol to a 1 1 mixture of catechol and hydroquinone (Fig. 2.16) was commercialized by Enichem (Romano et ai, 1990). This process offers definite advantages, such as higher selectivities at higher phenol conversions, compared to other catalytic systems. It also illustrates another interesting development the use of solid, recyclable catalysts for liquid phase (oxidation) processes to minimize waste production even further. 

For their experimental investigation of flow interruption, Haure et al. (1989) chose the catalytic oxidation of S02 over a high-surface-area activated carbon catalyst. Several research groups have studied this catalytic reaction and kinetics are available. It proceeds rapidly at 25°C and is controlled, at least partially, by 02 transport through the liquid phase. 

One of the exciting results to come out of heterogeneous catalysis research since the early 1980s is the discovery and development of catalysts that employ hydrogen peroxide to selectively oxidize organic compounds at low temperatures in the liquid phase. These catalysts are based on titanium, and the important discovery was a way to isolate titanium in framework locations of the inner cavities of zeolites (molecular sieves). Thus, mild oxidations may be run in water or water-soluble solvents. Practicing organic chemists now have a way to catalytically oxidize benzene to phenols alkanes to alcohols and ketones primary alcohols to aldehydes, acids, esters, and acetals secondary alcohols to ketones primary amines to oximes secondary amines to hydroxyl-amines and tertiary amines to amine oxides. 

CoSalen Y carries oxygen as a cargo.72 The catalytic properties of the zeolite-encapsulated metal complexes depend mainly on the complexed metal atoms, which are used usually as oxidation catalysts but other applications are also beginning to emerge. The zeolite-encapsulated catalysts can be regarded as biomimetic oxidation catalysts.73 In liquid-phase oxidation reactions catalyzed... 

The heterogeneous catalyst accelerates hydrocarbon oxidation. The rate of oxidation increases with increasing concentration of the catalyst. However, this increase in the oxidation rate with the catalyst concentration is not unlimited. The oxidation rate reaches a maximum value and does not increase thereafter. Moreover, the cessation of the reaction was observed and very often at a very small increase in the catalyst concentration. Such phenomenon was named critical phenomenon. The basis of critical phenomenon lies in the chain mechanism of oxidation and the dual ability of the catalyst surface to initiate and terminate chains. Numerous observations and studies of critical phenomenon in catalytic liquid-phase oxidations were performed [271 283]. Here are a few examples. 

Critical phenomenon results from a series of peculiarites of chain catalytic liquid-phase oxidations ... 

Metals and metal oxides, as a rule, accelerate the liquid-phase oxidation of hydrocarbons. This acceleration is produced by the initiation of free radicals via catalytic decomposition of hydroperoxides or catalysis of the reaction of RH with dioxygen (see Chapter 10). In addition to the catalytic action, a solid powder of different compounds gives evidence of the inhibiting action [1-3]. Here are a few examples. The following metals in the form of a powder retard the autoxidation of a hydrocarbon mixture (fuel T-6, at T= 398 K) Mg, Mo, Ni, Nb V, W, and Zn [4,5]. The retarding action of the following compounds was described in the literature. 

Quench elbow and secondary scrubber. This system is used to remove acid gases formed from the catalytic oxidation of halogenated organic compounds. The operation of the secondary scrubber is identical to that of the primary scrubber with the exception of a recirculation cooler that maintains scrubber exit gas temperature at 120°F. The secondary scrubber has a constant liquid blowdown that is collected in holding tanks and tested for agent prior to release. 

Sugimura, Y., and Y. Suzuki. 1988. A high temperature catalytic oxidation method for the determination of non-volatile dissolved organic carbon in seawater by direct injection of a liquid sample. Marine Chemistry 41 105-131. 

Catalytic oxidation of ethylbenzene by using air as the oxidant and Co(III)-CMS 1 as the catalyst has been mentioned earlier in this chapter. Although the nature of the metal complex involved remained unknown at the time, it is now reasonably justified to state in view of our recent results that a eubane complex of cobalt(III) could be involved in the eatalyzed process. This belief is confirmed by our studies using Co(III)-CMS4 as the eatalyst for the aerobie oxidation of ethylbenzene under liquid phase conditions that do not call for the use of any solvents. 

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