Lead-soldering

Solders are alloys that have melting temperatures below 300°C, formed from elements such as tin, lead, antimony, bismuth, and cadmium. Tin—lead solders are commonly used for electronic appHcations, showing traces of other elements that can tailor the solder properties for specific appHcations. 

Stringent OSHA composition limits exist for appHcations of brazing filler metals and solders. For example, only no-lead solders are permitted for joining parts that may come in contact with potable water. 

Ldt-blei, n. lead solder, -brenner, m. gas blowpipe, soldering burner, -draht, m. soldering wire. 

Solders are cathodic to steel, zinc and cadmium, and anodic to Monel metal. Although tin or tin-coated metals may be used safely in contact with aluminium when they are not fused with it, a joint in aluminium made with a tin-lead solder is liable to destructive corrosion. The formation, on fusion, of the grain-boundary state, which, as already mentioned, makes aluminium so dangerous an impurity in tin, is responsible. Tin-zinc solders may be used the zinc gives a useful degree of protection. 

The effect of Oj, SOj, NOj, HjS, CI2, CO and NH3 on Sn/50%Pb in atmospheres of different relative humidity were investigated but only SO2 and NO2 were active at low concentrations (<100 ppm). An XPS study of Sn/50 7oPb solder exposed to O2, HjO and NO2 was conducted to establish both the surface species formed and the ratio of the concentration of each metal in the surface. Previous XPS studies had only considered the interaction of tin/lead solder with the air . 

Soldered joints present their own characteristic corrosion problems usually in the form of dissimilar metal attack often aided by inadequate flux removal after soldering. Such joints have always been a source of concern to the electrical industry. Lead-containing solders must be used with caution for some types of electrical connection since PbfOHjj.PbCOj may be found as a corrosion product and can interrupt current flow. Indium has been found to be a useful addition to Sn-Pb solders to improve their corrosion resistanceHowever, in view of the toxicity of lead and its alloys, the use of lead solders, particularly in contact with potable waters and foodstuff s, is likely to decline. 

Alloys are metallic materials prepared by mixing two or more molten metals. They are used for many purposes, such as construction, and are central to the transportation and electronics industries. Some common alloys are listed in Table 5.5. In homogeneous alloys, atoms of the different elements are distributed uniformly. Examples include brass, bronze, and the coinage alloys. Heterogeneous alloys, such as tin-lead solder and the mercury amalgam sometimes used to fill teeth, consist of a mixture of crystalline phases with different compositions. 

The properties of alloys are affected by their composition and structure. Not only is the crystalline structure important, but the size and texture of the individual grains also contribute to the properties of an alloy. Some metal alloys are one-phase homogeneous solutions. Examples are brass, bronze, and the gold coinage alloys. Other alloys are heterogeneous mixtures of different crystalline phases, such as tin-lead solder and the mercury-silver amalgams used to fill teeth. 

During the 1960s, Americans lived in a lead-drenched society. They fueled their cars with leaded, antiknock gasoline. They ate food and their babies drank milk from lead-soldered cans. They stored drinking water in lead-lined tanks and transported it through lead or lead-soldered pipes. They squeezed toothpaste from lead-lined tubes and poured wine from bottles sealed with lead-covered corks. They picked fruit sprayed with lead arsenate pesticide and served it on lead-glazed dishes in houses painted and puttied with lead-based compounds. 

Lead levels ranging between 10 and 30 pg/L can be found in drinking water from households, schools, and office buildings as a result of plumbing corrosion and subsequent leaching of lead. The combination of corrosive water and lead pipes or lead-soldered joints in either the distribution system or individual houses can create localized zones of high lead concentrations that exceed 500 pg/L (EPA 1989f). 

According to EPA s National Compliance Report for calendar year 1996 (EPA 1998g), the vast majority of people in the nation received water from systems that had no reported violations of the maximum contaminant level and treatment technique requirements or significant monitoring and reporting requirements. Lead has a maximum permissible level of 15 pg/L delivered to any user of a public water system. Lead and copper are regulated in a treatment technique that requires systems to take tap water samples at sites with lead pipes or copper pipes that have lead solder and/or are served by lead service lines. The water system is required to take treatment steps if the action level (15 pg/L for lead) is exceeded in more than 10% of tap water samples. For calendar year 1996, nearly 6 million people in the United States were served by community water systems that reported maximum contaminant level and treatment technique violations of the Lead and Copper Rule (EPA 1998g). 

Cases of lead poisoning have been related to less common sources of exposure. Illicit "moonshine" whiskey made in stills composed of lead-soldered parts (e.g., truck radiators) may contain high levels of... 

Between 1979 and 1989 there was a virtual elimination of the use of lead-soldered food cans, with a concomitant drop in lead levels in food. Average daily intakes of lead for adults, based on an analysis of 27 market basket samples taken nationwide for a 1980-1982 Total Diet Study, were as follows (Gartrell etal. 1986b) ... 

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