Flow measurement pressure

Flow measurements for diesel injectors under a pressure drop of 0.6 bar. 

Other properties of association colloids that have been studied include calorimetric measurements of the heat of micelle formation (about 6 kcal/mol for a nonionic species, see Ref. 188) and the effect of high pressure (which decreases the aggregation number [189], but may raise the CMC [190]). Fast relaxation methods (rapid flow mixing, pressure-jump, temperature-jump) tend to reveal two relaxation times t and f2, the interpretation of which has been subject to much disagreement—see Ref. 191. A fast process of fi - 1 msec may represent the rate of addition to or dissociation from a micelle of individual monomer units, and a slow process of ti < 100 msec may represent the rate of total dissociation of a micelle (192 see also Refs. 193-195). 

Head-Area Meters. The Bernoulli principle, the basis of closed-pipe differential-pressure flow measurement, can also be appHed to open-channel Hquid flows. When an obstmction is placed in an open channel, the flowing Hquid backs up and, by means of the Bernoulli equation, the flow rate can be shown to be proportional to the head, the exact relationship being a function of the obstmction shape. 

Measurement by Electromagnetic Effects. The magnetic flow meter is a device that measures the potential developed when an electrically conductive flow moves through an imposed magnetic field. The voltage developed is proportional to the volumetric flow rate of the fluid and the magnetic field strength. The process fluid sees only an empty pipe so that the device has a very low pressure drop. The device is useful for the measurement of slurries and other fluid systems where an accumulation of another phase could interfere with flow measurement by other devices. The meter must be installed in a section of pipe that is much less conductive than the fluid. This limits its appHcabiHty in many industrial situations. 

The minienvironment approach to contamination control has been increasing in use. A minienvironment is a localized environment created by an enclosure that isolates the product wafer from contamination and people (48). Another approach is using integrated processing, where consecutive processes are linked in a controlled environment (32). Both requite in situ sensors (qv) to measure internal chamber temperatures, background contamination, gas flow rates, pressure changes, and particularly wafer temperature (4). 

Normal Operation. The designer of a chemical plant must provide an adequate interface between the process and the operating employees. This is usually accompHshed by providing instmments to sense pressures, temperatures, flows, etc, and automatic or remote-operated valves to control the process and utility streams. Alarms and interlock systems provide warnings of process upsets and automatic shutdown for excessive deviations from the desired ranges of control, respectively. Periodic intermption of operations is necessary to ensure that instmments are properly caUbrated and that emergency devices would operate if needed (see Flow measurement Temperaturemeasurement). 

The proper installation of both orifice plates and Venturi-type flow tubes requires a length of straight pipe upstream and downstream of the sensor, ie, a meter mn. The pressure taps and connections for the differential pressure transmitter should be located so as to prevent the accumulation of vapor when measuring a Hquid and the accumulation of Hquid when measuring a vapor. For example, for a Hquid flow measurement in a horizontal pipe, the taps are located in the horizontal plane so that the differential pressure transmitter is either close-coupled or connected through downward sloping connections to allow any trapped vapor to escape. For a vapor measurement in a horizontal pipe, the taps should be located on the top of the pipe and have upward sloping connections to allow trapped Hquid to drain. 

Capillary Viscometers. Capillary flow measurement is a popular method for measuring viscosity (21,145,146) it is also the oldest. A Hquid drains or is forced through a fine-bore tube, and the viscosity is determined from the measured flow, appHed pressure, and tube dimensions. The basic equation is the Hagen-Poiseuike expression (eq. 17), where Tj is the viscosity, r the radius of the capillary, /S.p the pressure drop through the capillary, IV the volume of hquid that flows in time /, and U the length of the capillary. 

Extensional Viscosity. AH three types of extensional viscosity can be measured (101,103) uniaxial, biaxial, and pure shear. Only a few commercial instmments are available, however, and most measurements are made with improvised equipment. Extensional viscosity of polymer melts can be estimated from converging flow (entrance pressure) or from a melt strength drawdown test (208). 

Section 10 of this Handbook describes the use of orifice meters for flow measurement. In addition, orifices are commonly found within pipelines as flow-restric ting devices, in perforated pipe distributing and return manifolds, and in perforated plates. Incompressible flow through an orifice in a pipehne as shown in Fig. 6-18, is commonly described by the following equation for flow rate Q in terms of pressure drop across the orifice Ap, the orifice area A, the pipe cross-sectional area A, and the density p. 

Flow is an important measurement whose calibration presents some challenges. When a flow measurement device is used in applications such as custody transfer, provision is made to pass a known flow through the meter. However, such a provision is costly and is not available for most in-process flowmeters. Without such a provision, a true cahbration of the flow element itself is not possible. For orifice meters, calibration of the flowmeter normally involves cahbration of the differential pressure transmitter, and the orifice plate is usually only inspected for deformation, abrasion, and so on. Similarly, cahbration of a magnetic flowmeter normally involves cahbration of the voltage measurement circuitry, which is analogous to calibration of the differential pressure transmitter for an orifice meter. 

This subsertion deals with the techniques of measuring pressures, temperatures, velocities, and flow rates of flowing fluids. 

Local Static Pressure In a moving fluid, the local static pressure is equal to the pressure on a surface which moves with the fluid or to the normal pressure (for newtonian fluids) on a stationary surface which parallels the flow. The pressure on such a surface is measured by maldng a small hole perpendicular to the surface and connecting the opening to a pressure-sensing element (Fig. The hole is... 

Chile [Prog. Aerosp. Sc7, 16, 147-223 (1975)] reviews the use of the pitot tube and allied pressure probes for impact pressure, static pressure, dynamic pressure, flow direction and local velocity, sldn friction, and flow measurements. 

Permeability Bulk sohd permeability is important in the iron and steel industiy where gas-solid reactions occur in the sinter plant and blast furnace. It also strongly influences compac tion processes where entrapped gas can impede compaction, and solids-handling equipment where restricted gas flow can impede product flowabihty. The permeabihty of a granular bed is inferred from measured pressure drop under controlled gas-flow conditions. 

Instrumentation Calibration may be required for the instruments installed in the field. This is typically the job of an instrument mechanic. Orifice plates should be inspected for physical condition and suitabihty. Where necessary, they should be replaced. Pressure and flow instruments should be zeroed. A prehminary material balance developed as part of the prehminary test will assist in identifying flow meters that provide erroneous measurements and indicating missing flow-measurement points. 

Measurement versus Equipment Performance Pumps that are in reasonable condition typically operate within 5 percent of their pump curve. Consequently, pressures and flows that are inconsistent with the pump curve imply that the indicated flow and/or pressure are incorrecl . Figure 30-16 shows a single impeller curve plotted as head versus flow. The point shown is inconsistent with the pump operation. Therefore, that pair of flow and pressure measurements is not validated and should not be used in the subsequent steps. 

Energy needed for pumping can be a significant cost item for the inexpensive basic chemicals therefore, pressure drop must be known more accurately than calculation methods can provide. The needed accuracy can be achieved only by measuring pressure drop versus flow for every new catalyst. This measurement can now be done much better and more easily than before. Even so, for a basic understanding of correlation between pressure drop and flow, some published work must be consulted. (See Figure 1.4.1 on the next page.)... 

The result of an actual pressure-drop versus flow measurement is shown in Figure 1.4.1. A separate flow tube was used and the measurement was made for the flow correlation of a catalyst to be charged to the older 5 -diameter reactor. 

The measurement of the linear velocity as a function of shaft RPM can be done at room temperature and pressure in air. It is best to do this on the catalyst already charged for the test. Since u is proportional to the square of the head generated, the relationship will hold for any fluid at any MW, T, and P if the u is expressed at the operating conditions. The measurement can be done with the flow measuring attachment and flow meter as shown in Figure 3.5.1. 

The catalyst bed that was charged to the reactor is now a restriction, calibrated for flow vs. pressure drop. The pressure drop equals the pressure generated by the blower, which in turn depends on the RPM. In essence, the differential pressure measurement was eliminated by calibrating the flow directly with RPM. 

Two separate pressure gauges read at the flow measuring section, 180° apart. 

AP = differential pressure aeross the eompressor APq = differential pressure aeross the flow measuring element in suetion... 

APq differential pressure across flow measurement device Qj. reduced flowrate... 

The gas system did not inelude any storage other than pipeline paek and one relatively small high-pressure pipe-type holder. Therefore, pressures and flows in all areas of the system varied widely on a daily and seasonal basis. Several years of operating data were reviewed and analyzed to seleet a loeation that met the flow and pressure drop requirements for installation of an expander. Site seleetion also gave eonsideration to the requirements for eonneetion to the gas system, eonneetion to the eleetrie system, and sound attenuation measures neeessary to eliminate any impaet on the surrounding area. 

Minimum lengths of straight pipe are required for flow-measuring devices and for certain pressure measurements. Flow straighteners and/or equalizers should be used in the vicinity of throttle valves and elbows, as shown in Figure 20-1. 

Another pitfall in pressure measurement, partieularly important in flow measurement, is the potential for liquids in gauge lines. All too often gauge lines eoming from overhead pipes have no provision for maintaining a liquid-free status, even though the flowing fluid may be eondensible at gauge-line temperatures. 

These techniques have been described previously in the pressure measurement section. Usually, one of the flow-measuring devices and the required instrumentation is incorporated as a part of the plant piping. The choice of technique depends on the allowable pressure drop, flow type, accuracy required, and cost. 

Nozzle arrangements for various applications vary considerably. For subcritical flow measurement at the outlet end, where nozzle differential pressure p is less than the barometric pressure, flow should be measured with impact tubes and manometers as shown in Figure 20-3. 

For the tandem arrangement gas seal, a primary seal vent must be pro vided to vent the leakage across the process side seal. This vent ma> lie to flare or other suitable gas disposal point. The back pressure under nor mal conditions should be kept to a low value. A small amount of back pressure is recommended to keep a positive differential across the see ondaiy seal. Leakage measurement may be provided in the vent line to provide health monitoring of the primary seal. Unfortunately, the rotameter, which would be the obvious choice, should not be used because of its lack o reliability. If an orifice or needle valve is used to set the back pressure to the seal vent, pressure upstream of the restriction can be measured for a relative flow measurement. This type of reading does provide trend data that may be used to judge the seal s performance. 

The best anti-surge control is the simplest and most basic that will do the job. The most obvious parameter is minimum-flow measurement, or if there is a relatively steep pressure-flow characteristic, the differentia pressure may be used. The latter parameter allows for a much faster response system, as flow measurement response is generally slow however, the speed of response need only be fast enough to accept expected transients. One major problem with the conventional methods of measurement and control is the need to move the set point for initiation of the control signal away from the exact surge point to allow some safety factor for control response time and other parameters not directly included... 

Test iastrumentation has been touched on, but a few additional comments are appropriate at this point. The code provides guidance test arrangements and instrumentation. It includes details on sensor point location as well as pressure tap construction. Flow measurement is defined in detail. 

Dali Flow Tube - The advantage is this type of flowmeter is that it has a permanent head loss of only 5 % of the measured pressure differential. This is the lowest pressure drop of all orifice meter designs. Flow ratios as high as 1 10 (e.g., 1.0 to 10 kg/s) can be measured within + 2% of actual flow. Dali flow mbes are available in different materials and diameters up to 1500 mm. 

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