Epoxies durability

Epoxy resins are also used in special appHcations, such as an overlaying procedure requiring a durable, heat-resistant bond of a difficult-to-bond overlay on a wood-base panel substrate. Metal sheets used as overlays, for example, often require an epoxy adhesive. 

Phenohc resins are the oldest form of synthetic stmctural adhesives. Usage ranges from bonding automobile and other types of brake linings to aerospace apphcations. These adhesives have a reputation for providing the most durable stmctural bonds to aluminum. Because of volatiles, however, and the need for high pressures, the phenohc resins are used less as adhesives than the epoxy resins. 

Some commercial durable antistatic finishes have been Hsted in Table 3 (98). Early patents suggest that amino resins (qv) can impart both antisHp and antistatic properties to nylon, acryUc, and polyester fabrics. CycHc polyurethanes, water-soluble amine salts cross-linked with styrene, and water-soluble amine salts of sulfonated polystyrene have been claimed to confer durable antistatic protection. Later patents included dibydroxyethyl sulfone [2580-77-0] hydroxyalkylated cellulose or starch, poly(vinyl alcohol) [9002-86-2] cross-linked with dimethylolethylene urea, chlorotria2ine derivatives, and epoxy-based products. Other patents claim the use of various acryUc polymers and copolymers. Essentially, durable antistats are polyelectrolytes, and the majority of usehil products involve variations of cross-linked polyamines containing polyethoxy segments (92,99—101). 

The alkyd resins are of value because of their comparatively low cost, durability, flexibility, gloss retention and reasonable heat resistance. Alkyd resins modified with rosin, phenolic resin, epoxy resins and monomers such as styrene are of current commercial importance. 

Rider and Amott were able to produce notable improvements in bond durability in comparison with simple abrasion pre-treatments. In some cases, the pretreatment improved joint durability to the level observed with the phosphoric acid anodizing process. The development of aluminum platelet structure in the outer film region combined with the hydrolytic stability of adhesive bonds made to the epoxy silane appear to be critical in developing the bond durability observed. XPS was particularly useful in determining the composition of fracture surfaces after failure as a function of boiling-water treatment time. A key feature of the treatment is that the adherend surface prepared in the boiling water be treated by the silane solution directly afterwards. Given the adherend is still wet before immersion in silane solution, the potential for atmospheric contamination is avoided. Rider and Amott have previously shown that such exposure is detrimental to bond durability. 

Redux was soon extended to other aircraft including the DeHavilland civilian airliner Dove and the jetliner Comet [202]. In the Fokkcr F27/F50 Friendship , it accounted for about 70% of stmctural bonds (about 550 parts). Over 1000 F27/F50 aircraft were constructed and were in service for over 30 years, indicating high fatigue resistance and durability ([198], pp. 80-81). When attempts were used to substitute low-temperature curing epoxies for PVF, joint corrosion due to salt spray exposure required expensive repairs. 

Primers are required to be resistant to all of the same fluids and environments as the adhesive, and are in addition expected to be compatible with secondary finishes such as corrosion and fluid resistant primers applied to cured bond assemblies. The most commonly used primers for 250°F cured epoxy adhesives also have active corrosion inhibitors themselves to combat corrosion at bondlines. This last requirement is somewhat dated, evolving from the severe corrosion and delamination problems experienced before U.S. airframe manufacturers adopted durable surface treatments. 

Many finishes exhibit low maintenance requirements (e.g. plasticzed metallic sheeting, epoxy coatings, continuous tiling systems, etc.). Others may be more maintenance intensive and may provide lower durability. However, selection must also consider the other operating parameters such as acoustic performance (which may mandate heavier mass or more porous-surfaced materials) or load-bearing capabilities, etc. 

Can be used for water immersion (e.g. swimming pools) but its thinner film generally makes it less durable than two-pack, chemically reacted materials (e.g. epoxies) ... 

Water-based epoxy These are sometimes referred to as acrylic epoxies. They are generally inferior to solvent-based epoxies in durability and resistance but have less toxic hazards and low solvent odor. 

Recent experience has confirmed that, by adopting the recommendations of the British Standards Institution or similar codes of practice operating in other countries, the likelihood of corrosion damage to buried structures adjacent to cathodically protected installations is negligible. This is because recently installed cathodically protected structures are usually coated with eflicient and durable insulating coverings such as epoxy resins and the protective current applied is consequently small. In many cases the small protective currents that can be applied by means of galvanic anodes is adequate. 

While freshly cleaved surfaces clearly contain some steps and other defects, the surfaces are remarkably stable to corrosion. Dramatic evidence of the stability of MoSe2 surfaces was provided by Stickney et al. who obtained LEED and Auger spectra of surfaces that had been exposed to the atmosphere and a variety of oxidizing solutions (35). Except for the presence of a ubiquitous carbon which was attributed to the epoxy resin or cleaving tape, no evidence for surface reactions was found. Long term stability tests of a photoelectrochemical cell made with a WSe2 electrode, where over 400,000 coulombs/cm2 were passed through the cell with no detectable photocorrosion, also attest to the durability of these surfaces (36). 

Fujimura, T. and Inoue, M. (1991). Improvement of the durability of wood with acryl-high-polymer III. Dimensional stability of wood with crosslinked epoxy-copolymer. Mokuzai Gakkaishi, 37(8), 719-726. 

Unless some external shock source was employed, it was found that molten aluminum had to reach the vessel bottom before an explosion could occur. In these cases, oiganic coatings and paints (except silicones) prevented explosions. Many coatings were studied (see, in particular, Hess et al., 1980) and, when evaluated on many tests of applicability, durability, and nonexplosive characteristics, it was recommended that epoxy, coal-tar epoxy, and bituminous paints be used. Silicone, graphite, and inorganic coatings, in general, did not prevent explosions. 

Adhesives and sealers can be an important part of a total corrosion protection system. Structural bonding procedures and adhesives for aluminum, polymer composites, and titanium are well established in the aerospace industry. Structural bonding of steel is gaining increasing prominence in the appliance and automotive industries. The durability of adhesive bonds has been discussed by a number of authors (see, e.g., 85). The effects of aggressive environments on adhesive bonds are of particular concern. Minford ( ) has presented a comparative evaluation of aluminum joints in salt water exposure Smith ( ) has discussed steel-epoxy bond endurance under hydrothermal stress Drain et al. (8 ) and Dodiuk et al. (8 ) have presented results on the effects of water on performance of various adhesive/substrate combinations. In this volume, the durability of adhesive bonds in the presence of water and in corrosive environments is discussed by Matienzo et al., Gosselin, and Holubka et al. The effects of aggressive environments on adhesively bonded steel structures have a number of features in common with their effects on coated steel, but the mechanical requirements placed on adhesive bonds add an additional level of complication. 

In essence, the durability of metal/adhesive joints is governed primarily by the combination of substrate, surface preparation, environmental exposure and choice of adhesive. As stated earlier, the choice of the two-part nitrile rubber modified epoxy system (Hughes Chem - PPG) was a fixed variable, meeting the requirement of initial joint strength and cure cycle and was not, at this time, examined as a reason for joint failure. Durability, as influenced by substrate, surface preparation, and environmental exposure were examined in this study using results obtained from accelerated exposure of single lap shear adhesive joints. 

Wedge Test. The adhesive bond durabilities of the Inhibitor-treated 7075-T6 surfaces were evaluated by wedge tests (ASTM D-3762) on bonded specimens using the FM 123-2 epoxy adhesive to simulate the epoxy primer. The specimens were placed In a humidity chamber at 65°C and 95% relative humidity and removed at specified time Intervals to record the crack tip locations after each examination, they were returned to the humidity chamber. 

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