Synthetic emulsifiers

Self Emulsifying Synthetic Oils Rayon, Acrylic, Polyester, Nylon... 

Aerosol OT-100% Methyl hydroxyethyt-cellulose Monawet MT-70E Nonoxynol-9 Tylose MH Grades Tylose MHB emulsifier, suspension PVC Rhodapon UB/E-30 Rhodapon UB/E-N emulsifier, synthetic elastomer emulsion polymerization Lomar PWA... 

AnIaiDX F-88 FLK Lathanol LAL Flake Poloxamer 238 emulsifier, synthetics Ultravon 7065 emulsifier, systems G-3300... 

A large volume and variety of chemicals are used in oil- and gas-field activities for drilling, completion and production. These chemicals are inorganic (bentonite, other clays, BaS04, salts), petrochemicals (surfactants, emulsifiers, synthetic polymers, mineral oils) and products based on RR. The following discussions are limited to the latter. 

Od-in-water based hairdressings offer good spreading characteristics, have a less greasy feel, and are more easdy rinsed than water-in-od forms. Mineral od is found in these products, although natural and synthetic ods have been used. The typical od-in-water emulsifiers are used in preparing these emulsions. 

Early efforts to produce synthetic mbber coupled bulk polymerization with subsequent emulsification (9). Problems controlling the heat generated during bulk polymerization led to the first attempts at emulsion polymerization. In emulsion polymerization hydrophobic monomers are added to water, emulsified by a surfactant into small particles, and polymerized using a water-soluble initiator. The result is a coUoidal suspension of fine particles,... 

A variety of methods have been devised to stabilize shales. The most successful method uses an oil or synthetic mud that avoids direct contact between the shale and the emulsified water. However, preventing direct contact does not prevent water uptake by the shale, because the organic phase forms a semipermeable membrane on the surface of the wellbore between the emulsified water in the mud and the water in the shale. Depending on the activity of the water, it can be drawn into the shale (activity lower in the shale) or into the mud (activity higher in the shale) (95—97). This osmotic effect is favorable when water is drawn out of the shale thus the aqueous phase of the oil or synthetic mud is maintained at a low water activity by a dding a salt, either sodium chloride or more commonly, calcium chloride. The salt concentration is carried somewhat above the concentration required to balance the water activity in the shale to ensure water movement into the mud. 

Emulsifiers are incorporated in oil and synthetic mud formulations to maintain a stable emulsion of the internal brine phase. These materials include calcium and magnesium soaps of fatty acids and polyamines and amides and their mixtures (123,127). The specific chemistry of these additives depends on the nature of the continuous phase of the mud, ie, whether diesel oil, mineral oil, or a synthetic Hquid. Lime is added along with the fatty acid to form the... 

Emulsion Polymerization. When the U.S. supply of natural mbber from the Far East was cut off in World War II, the emulsion polymerization process was developed to produce synthetic mbber. In this complex process, the organic monomer is emulsified with soap in an aqueous continuous phase. Because of the much smaller (<0.1 jira) dispersed particles than in suspension polymerization and the stabilizing action of the soap, a proper emulsion is stable, so agitation is not as critical. In classical emulsion polymerization, a water-soluble initiator is used. This, together with the small particle size, gives rise to very different kinetics (6,21—23). 

Synthetic latex house paints sometimes contain emulsified long oil or very long oil drying alkyds to improve adhesion to chalky painted surfaces. 

A classification by chemical type is given ia Table 1. It does not attempt to be either rigorous or complete. Clearly, some materials could appear ia more than one of these classifications, eg, polyethylene waxes [9002-88 ] can be classified ia both synthetic waxes and polyolefins, and fiuorosihcones ia sihcones and fiuoropolymers. The broad classes of release materials available are given ia the chemical class column, the principal types ia the chemical subdivision column, and one or two important selections ia the specific examples column. Many commercial products are difficult to place ia any classification scheme. Some are of proprietary composition and many are mixtures. For example, metallic soaps are often used ia combination with hydrocarbon waxes to produce finely dispersed suspensions. Many products also contain formulating aids such as solvents, emulsifiers, and biocides. 

Mixing of latex compounds is accompHshed by stirring ingredients into the latex in the form of water solutions, dispersions, or emulsions. Although the mbber softeners needed to process dry mbber are not necessary for latex, use of emulsified softeners or polymeric plasticizers in natural or synthetic latex compounds provides lower modulus in the finished products. This reduces hand fatigue and increases touch sensitivity in dipped mbber gloves. Mineral oils are also used as an economy. 

Most synthetic latices contain 5—10 wt % of nonelastomeric components, of which more than half is an emulsifier or mixture of emulsifiers. One reason for this relatively high emulsifier concentration as compared with natural latex is that emulsifier micelles containing solubiHzed monomer play a principle role in the polymerization process. A high emulsifier concentration is usually necessary to achieve a sufficiently rapid rate of polymerization. Secondly, a considerable fraction of the surface of the polymer particles must be covered by adsorbed soap or equivalent stabilizer to prevent flocculation... 

The most commonly used emulsifiers are sodium, potassium, or ammonium salts of oleic acid, stearic acid, or rosin acids, or disproportionate rosin acids, either singly or in mixture. An aLkylsulfate or aLkylarenesulfonate can also be used or be present as a stabilizer. A useful stabilizer of this class is the condensation product of formaldehyde with the sodium salt of P-naphthalenesulfonic acid. AH these primary emulsifiers and stabilizers are anionic and on adsorption they confer a negative charge to the polymer particles. Latices stabilized with cationic or nonionic surfactants have been developed for special apphcations. Despite the high concentration of emulsifiers in most synthetic latices, only a small proportion is present in the aqueous phase nearly all of it is adsorbed on the polymer particles. 

Styrene—butadiene latexes generally are quite stable mechanically because of the presence of relatively large amounts of emulsifying and stabilizing agents, and therefore require addition of less stabilizer in compounding. The apphcations of SBR latex are classified in Table 21. This classification indicates the scope of the industry and illustrates the large number of diverse applications in which synthetic latices are employed. The latex types previously found most suitable for particular applications are also listed. 

Petroleum sulfonates are widely used as solubilizers, dispersants (qv), emulsifiers, and corrosion inhibitors (see Corrosion and corrosion inhibitors). More recentiy, they have emerged as the principal surfactant associated with expanding operations in enhanced oil recovery (66). Alkaline-earth salts of petroleum sulfonates are used in large volumes as additives in lubricating fluids for sludge dispersion, detergency, corrosion inhibition, and micellar solubilization of water. The chemistry and properties of petroleum sulfonates have been described (67,68). Principal U.S. manufacturers include Exxon and Shell, which produce natural petroleum sulfonates, and Pilot, which produces synthetics. 

Sorbitan oleate and the monolaurate are pale yeUow Hquids. Palmitates and stearates are light tan soHds. Sorbitan esters are not soluble in water but dissolve in a wide range of mineral and vegetable oils. They are lipophilic emulsifiers, solubiHzers, softeners, and fiber lubricants that find appHcation in synthetic fiber manufacture, textile processing, and cosmetic products. Sorbitan esters have been approved for human ingestion and are widely used as emulsifiers and solubiHzers in foods, beverages, and pharmaceuticals. 

A number of these stmctures are offered commercially by BASE Corporation under the trade name Tetronic polyols. The products are similar to oxygen block polymers. Although not strongly surface active per se, they are useful as detergents, emulsifiers, demulsifiers, defoamers, corrosion inhibitors, and lime-soap dispersants. They are reported to confer antistatic properties to textiles and synthetic fibers. 

Poly(vinyl acetate) emulsions can be made with a surfactant alone or with a protective coUoid alone, but the usual practice is to use a combination of the two. Normally, up to 3 wt % stabilizers may be included in the recipe, but when water sensitivity or tack of the wet film is desired, as in some adhesives, more may be included. The most commonly used surfactants are the anionic sulfates and sulfonates, but cationic emulsifiers and nonionics are also suitable. Indeed, some emulsion compounding formulas require the use of cationic or nonionic surfactants for stable formulations. The most commonly used protective coUoids are poly(vinyl alcohol) and hydroxyethyl cellulose, but there are many others, natural and synthetic, which are usable if not preferable for a given appHcation. 

Table 3 gives HLB values of some of the important emulsifiers. The HLB optimum for a given emulsifier varies with the components of the food system. A coconut oil—water emulsion that shows optimum stabiUty with an HLB of 7—9 shows a shift ia requirements for stabiUty upon addition of caseia and electrolytes to an optimum stabiUty usiag an emulsifier having an HLB of 3—5. In addition, the stabiUty of an emulsion can be affected by the chemical nature of the emulsifier. The optimum HLB for an emulsifier ia a given system is iafluenced by the other iagredients as is illustrated for a model synthetic milk system ia Figures 1 and 2. 

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