Diisocyanates acidity

Respiratory sensitizer May cause allergy or asthma symptoms or breathing difficulties if inhaled 1 Danger Human evidence of respiratory hypersensitivity, tmd/or positive from animal testing Polyisocyanates, such as toluene diisocyanate acid anhydrides, such as tiimellitic anhydride, formaldehyde... 

Novel functionalized peroxides which may be used as UPR curing agents as well as initiators for polymerization reactions and as monomers for polymerizations to form peroxy-containing polymers were elaborated [162]. Initiators may be prepared by reacting hydroxy-containing tertiary hydroperoxides with diacid halides, dichloroformates, phosgene, diisocyanates, acid anhydrides and lactones to form the functionalized peroxides. These reaction products may be further reacted, if desired, with dialcohols, diamines, aminoalcohols, epoxides, epoxy alcohols, epoxy amines, diacid halides, dichloroformates and diisocyanates to form additional fimctionalized peroxides. The use of monoperoxyoxalates of the structure (Scheme 24) as initiators... 

The hydroxyl groups can be esterified normally the interesting diacrylate monomer (80) and the biologicaky active haloacetates (81) have been prepared in this manner. Reactions with dibasic acids have given polymers capable of being cross-linked (82) or suitable for use as soft segments in polyurethanes (83). Polycarbamic esters are obtained by treatment with a diisocyanate (84) or via the bischloroformate (85). 

Heating butanediol with acetylene in the presence of an acidic mercuric salt gives the cycHc acetal expected from butanediol and acetaldehyde (128). A commercially important reaction is with diisocyanates to form polyurethanes (129) (see Urethane POLYMERS). 

Phosgene (for toluene diisocyanate, dipbenylmetbane diisocyanate, and polycarbonate resin manufacture), cbloroisocyanuric acid, cyanuric cbloride. 

A process for the commercial synthesis of -phenylene diisocyanate using terephthalamide [3010-82-0] as a precursor and involving N-halo intermediates has been studied extensively (21). The synthesis of 1,4-diisocyanatocyclohexane from terephthaUc acid [100-21-0] also involves a nitrene intermediate (22). 

Ak2o has been iastmmental ia developiag a new process for the stereospecific synthesis of 1,4-cyclohexane diisocyanate [7517-76-2] (21). This process, based on the conversion of poly(ethylene terephthalate) [25038-59-9] circumvents the elaborate fractional crystallisation procedures required for the existing -phenylenediamine [108-45-2] approaches. The synthesis starts with poly(ethylene terephthalate) (PET) (32) or phthaUc acid, which is converted to the dimethyl ester and hydrogenated to yield the cyclohexane-based diester (33). Subsequent reaction of the ester with ammonia provides the desired bisamide (34). The synthesis of the amide is the key... 

Subsequent chlorination of the amide takes place ia a two-phase reaction mixture (a dispersion of diamide ia hydrochloric acid) through which a chlorine stream is passed. The temperature of this step must be maintained below 10°C to retard the formation of the product resulting from the Hofmann degradation of amides. Reaction of the A/,A/-dichloroamide with diethylamine [109-89-7] ia the presence of base yields /n j -l,4-cyclohexane-bis-l,3-diethylurea (35), which is transformed to the urea hydrochloride and pyroly2ed to yield the diisocyanate (36). 

More recently, other nonphosgene routes for the preparation of aUphatic isocyanates have been reported. For example, American Cyanamid has disclosed the reaction of diisopropenylben2ene with HCl and isocyanic acid [75-13-8] to yield tetramethyixylylene diisocyanates (57). 

Pyrolysis approaches can also be used to prepare substituted isocyanates which caimot be prepared using other methods. For example, A[,A[(A[ -trichlorocyanuric acid [87-90-1] thermally dissociates to yield chloroisocyanate [13858-09-8] and carbonyl diisocyanate [6498-10-8]. The carbonyl isocyanate is unstable and polymerizes (8,94). Table 3 Hsts specialty isocyanates. 

Developments in aliphatic isocyanates include the synthesis of polymeric aliphatic isocyanates and masked or blocked diisocyanates for appflcafions in which volatility or reactivity ate of concern. Polymeric aliphatic isocyanates ate made by copolymerizing methacrylic acid derivatives, such as 2-isocyanatoethyl methacrylate, and styrene [100-42-5] (100). Blocked isocyanates ate prepared via the reaction of the isocyanate with an active hydrogen compound, such as S-caprolactam, phenol [108-95-2] or acetone oxime. 

Interfdci l Composite Membra.nes, A method of making asymmetric membranes involving interfacial polymerization was developed in the 1960s. This technique was used to produce reverse osmosis membranes with dramatically improved salt rejections and water fluxes compared to those prepared by the Loeb-Sourirajan process (28). In the interfacial polymerization method, an aqueous solution of a reactive prepolymer, such as polyamine, is first deposited in the pores of a microporous support membrane, typically a polysulfone ultrafUtration membrane. The amine-loaded support is then immersed in a water-immiscible solvent solution containing a reactant, for example, a diacid chloride in hexane. The amine and acid chloride then react at the interface of the two solutions to form a densely cross-linked, extremely thin membrane layer. This preparation method is shown schematically in Figure 15. The first membrane made was based on polyethylenimine cross-linked with toluene-2,4-diisocyanate (28). The process was later refined at FilmTec Corporation (29,30) and at UOP (31) in the United States, and at Nitto (32) in Japan. 

Copolymers. There are two forms of copolymers, block and random. A nylon block copolymer can be made by combining two or more homopolymers in the melt, by reaction of a preformed polymer with diacid or diamine monomer by reaction of a complex molecule, eg, a bisoxazolone, with a diamine to produce a wide range of multiple amide sequences along the chain and by reaction of a diisocyanate and a dicarboxybc acid (193). In all routes, the composition of the melt is a function of temperature and more so of time. Two homopolyamides in a moisture-equiUbrated molten state undergo amide interchange where amine ends react with the amide groups. 

Urethane All ds. Uralkyds are alkyds with a part or even all of the dibasic acids replaced by diisocyanates. The isocyanate group, —N=C=0,... 

Cycloahphatic diamines react with dicarboxyUc acids or their chlorides, dianhydrides, diisocyanates and di- (or poly-)epoxides as comonomers to form high molecular weight polyamides, polyimides, polyureas, and epoxies. Polymer property dependence on diamine stmcture is greater in the linear amorphous thermoplastic polyamides and elastomeric polyureas than in the highly crosslinked thermo set epoxies (2—4). 

The polyamide copolymer of dodecanoic acid with methylenedi(cyclohexylamine) (MDCHA, PACM) was sold as continuous filament yam fiber under the tradename QIANA. As late as 1981, over 145,000 t was produced using high percentages, typically 80%, of trans, trans MDCHA isomer. The low melting raffinate coproduct left after t,t isomer separation by fractional crystallisation was phosgenated to produce a Hquid aUphatic diisocyanate marketed by Du Pont as Hylene W. Upon terrnination of their QIANA commitment, Du Pont sold the urethane intermediate product rights to Mobay, who now markets the 20% trans, trans—50% cis, trans—30% cis, cis diisocyanate isomer mixture as Desmodur W. In addition to its use in polyamides and as an isocyanate precursor, methylenedi (cyclohexyl amine) is used directiy as an epoxy curative. The Hquid diamine mixture identified historically as PACM-20 is marketed as AMICURE PACM by Anchor Chemical for performance epoxies. 

The y -phenylenediamiaes are easily obtained by dinitrating, followed by catalyticaHy hydrogenating, an aromatic hydrocarbon. Thus, the toluenediamiaes are manufactured by nitrating toluene with a mixture of sulfuric acid, nitric acid, and 23% water at 330°C which first produces a mixture (60 40) of the ortho and para mononitrotoluenes. Further nitration produces the 80 20 mixture of 2,4- and 2,6-dinitrotoluene. Catalytic hydrogenation produces the commercial mixture of diamiaes which, when converted to diisocyanates, are widely used ia the production of polyurethanes (see Amines, aromatic, DIAMINOTOLUENES) (22). 

Reaction with Phosgene. This reaction of amino acid esters is used for preparing the corresponding isocyanates, especially lysine diisocyanate [4460-02-0] (LDI). LDI is a valuable nonyellowing isocyanate with a functional side group for incorporation in polyurethanes. 

Polymers. The molecular weights of polymers used in high energy electron radiation-curable coating systems are ca 1,000—25,000 and the polymers usually contain acryUc, methacrylic, or fumaric vinyl unsaturation along or attached to the polymer backbone (4,48). Aromatic or aUphatic diisocyanates react with glycols or alcohol-terrninated polyether or polyester to form either isocyanate or hydroxyl functional polyurethane intermediates. The isocyanate functional polyurethane intermediates react with hydroxyl functional polyurethane and with acryUc or methacrylic acids to form reactive p olyurethanes. 

Many synthetic processes have been described for acesulfame. One involves the condensation of a halosulfonyl isocyanate and an acetylene or a ketone (67,68). The duorosulfonyl isocyanate can be prepared by reaction of sulfuryl diisocyanate with duorosulfonic acid (69). 

Other dimer acid markets include intermediates for nitriles, amines and diisocyanates. Dimers are also used in polyurethanes, in corrosion inhibition uses other than for downweU equipment, as a "mildness" additive for metal-working lubricants, and in fiber glass manufacture. 

In the 1940s ICI introduced a material marketed as Vulcaprene made by condensing ethylene glycol, adipic acid and ethanolamine to a molecular weight of about 5000 and then chain extending this with a diisocyanate. This rubbery material found some use as a leathercloth and is dealt with further in Chapter 25. 

Tokyo Kasei Kogyo Co., Ltd. (TKK), See Tokyo Chemical hidustry Co. Ltd. (Japan), 189 Tokyo Olika Kogyo Co., Ltd., 189 Toluene, 129 Toluene-2,4-dianiine, 130 Toluene 2,4-diisocyanate, 130 Toluene sulfonic acid, 130 o-Tolidiiie, 129 o-Toluidiiie, 130 Toluidines, 130... 

---