Molarity conversion

Express the formation of byproducts in terms of design variables (conversion, molar ratio, etc.). 

Cat yst Conversion (%) % Molar selectivity EtOH Me 0 McOEi CH4 + CjHft... 

Co ft version Yield. % Conversion Molar flow rate, kmol/h Mole fraction %... 

Ester of 245C Monomer Mol Feed Ratio NVP/Ester Conversion % Molar Composition of Copolymers NVP/Esters... 

In 1997, UOP announced the PX-Plus process which also uses a selectivated catalyst to convert toluene to para-rich xylenes. Pina commercialized a TDP process known as the (T2PX) process in 1984 (70). It uses a proprietary catalyst to react toluene at 42—48% conversion with selectivities to benzene of 42 wt % and to xylenes of 46 wt %. The xylenes produced are at equiUbrium. Typical commercial operating conditions of 390—495°C, H2 partial pressure of 4.1 Mpa, H2/hydrocarbon molar ratio of 4 1, and LHSV of 1—2/h. Pina s first commercial implementation occurred in 1985 at their Port Arthur refinery. 

A second Mobil process is the Mobil s Vapor Phase Isomerization Process (MVPI) (125,126). This process was introduced in 1973. Based on information in the patent Hterature (125), the catalyst used in this process is beHeved to be composed of NiHZSM-5 with an alumina binder. The primary mechanism of EB conversion is the disproportionation of two molecules of EB to one molecule of benzene and one molecule of diethylbenzene. EB conversion is about 25—40%, with xylene losses of 2.5—4%. PX is produced at concentration levels of 102—104% of equiHbrium. Temperatures are in the range of 315—370°C, pressure is generally 1480 kPa, the H2/hydrocatbon molar ratio is about 6 1, and WHSV is dependent on temperature, but is in the range of 2—50, although normally it is 5—10. 

Mobil s High Temperature Isomerization (MHTI) process, which was introduced in 1981, uses Pt on an acidic ZSM-5 zeoHte catalyst to isomerize the xylenes and hydrodealkylate EB to benzene and ethane (126). This process is particularly suited for unextracted feeds containing Cg aHphatics, because this catalyst is capable of cracking them to light paraffins. Reaction occurs in the vapor phase to produce a PX concentration slightly higher than equiHbrium, ie, 102—104% of equiHbrium. EB conversion is about 40—65%, with xylene losses of about 2%. Reaction conditions ate temperature of 427—460°C, pressure of 1480—1825 kPa, WHSV of 10—12, and a H2/hydtocatbon molar ratio of 1.5—2 1. Compared to the MVPI process, the MHTI process has lower xylene losses and lower formation of heavy aromatics. 

Water-soluble initiator is added to the reaction mass, and radicals are generated which enter the micelles. Polymerization starts in the micelle, making it a growing polymer particle. As monomer within the particle converts to polymer, it is replenished by diffusion from the monomer droplets. The concentration of monomer in the particle remains as high as 5—7 molar. The growing polymer particles require more surfactant to remain stable, getting this from the uninitiated micelles. Stage I is complete once the micelles have disappeared, usually at or before 10% monomer conversion. 

The highly exothermic nature of the butane-to-maleic anhydride reaction and the principal by-product reactions require substantial heat removal from the reactor. Thus the reaction is carried out in what is effectively a large multitubular heat exchanger which circulates a mixture of 53% potassium nitrate [7757-79-1/, KNO 40% sodium nitrite [7632-00-0], NaN02 and 7% sodium nitrate [7631-99-4], NaNO. Reaction tube diameters are kept at a minimum 25—30 mm in outside diameter to faciUtate heat removal. Reactor tube lengths are between 3 and 6 meters. The exothermic heat of reaction is removed from the salt mixture by the production of steam in an external salt cooler. Reactor temperatures are in the range of 390 to 430°C. Despite the rapid circulation of salt on the shell side of the reactor, catalyst temperatures can be 40 to 60°C higher than the salt temperature. The butane to maleic anhydride reaction typically reaches its maximum efficiency (maximum yield) at about 85% butane conversion. Reported molar yields are typically 50 to 60%. 

Depending on the means of conversion of manganate(V) to (VI), the process may be classified as a roasting or Hquid-phase process (Fig. 8). The roasting process employs a soHd reaction mixture having a molar ratio between MnO and KOH in the range of 1 2 to 1 3. In contrast, the Hquid-phase route operates at a higher (>1 5) molar ratio between MnO and KOH. 

Because the synthesis reactions are exothermic with a net decrease in molar volume, equiUbrium conversions of the carbon oxides to methanol by reactions 1 and 2 are favored by high pressure and low temperature, as shown for the indicated reformed natural gas composition in Figure 1. The mechanism of methanol synthesis on the copper—zinc—alumina catalyst was elucidated as recentiy as 1990 (7). For a pure H2—CO mixture, carbon monoxide is adsorbed on the copper surface where it is hydrogenated to methanol. When CO2 is added to the reacting mixture, the copper surface becomes partially covered by adsorbed oxygen by the reaction C02 CO + O (ads). This results in a change in mechanism where CO reacts with the adsorbed oxygen to form CO2, which becomes the primary source of carbon for methanol. 

HNO conversions to nitroparaffins pass through a maximum at paraffiniHNO molar ratios of approximately 4 1 to 6 1 (32). At higher ratios, a high fraction of the HNO reacts to form alkyl free radicals. At lower ratios, a large fraction of HNO decomposes, as ia reaction 5. 

Environmental aspects, as well as the requirement of efficient mixing in the mixed acid process, have led to the development of single-phase nitrations. These can be divided into Hquid- and vapor-phase nitrations. One Hquid-phase technique involves the use of > 98% by weight nitric acid, with temperatures of 20—60°C and atmospheric pressure (21). The molar ratios of nitric acid benzene are 2 1 to 4 1. After the reaction is complete, excess nitric acid is vacuum distilled and recycled. An analogous process is used to simultaneously produce a nitrobenzene and dinitrotoluene mixture (22). A conversion of 100% is obtained without the formation of nitrophenols or nitrocresols. The nitrobenzene and dinitrotoluene are separated by distillation. 

In the first step, propylene is introduced at 10—40°C into nitric acid, the concentration of which is kept at 50—75 wt % and molar ratio to propylene at 0.01—0.5, and converted into a-nitratolactic acid and lactic acid. a-Nitratolactic acid is oxidized by oxygen in the second step in the presence of a catalyst at 45—100°C to produce oxahc acid dihydrate. The overall yield based on propylene is greater than 90% and the conversion of propylene, 77.5%. The outhne of the process is shown in Figure 2. The RhcJ)ne-Poulenc process can be characterized by the coproduction of lactic acid. 

Mechanistic studies on the formation of PPS from polymerization of copper(I) 4-bromobenzenethiolate in quinoline under inert atmosphere at 200°C have been pubUshed (91). PPS synthesized by this synthetic procedure is characterized by high molar mass at low conversions and esr signals consistent with a single-electron-transfer mechanism, the Sj l-type mechanism described earlier (22). 

The MTDP process, which is similar to the Tatoray process, produces an equilibrium composition of xylene isomers. A -xylene yield of 24% in the xylene product is formed at 42—48 wt % toluene conversion over the heterogeneous catalyst at 390—495°C, 4.2 MPa (600 psig), 1 2 Hquid hourly space velocity, and 4 H2/hydrocarbon molar feed ratio. A new ZSM-5 catalyst, which has higher activity and stability than the current catalyst, has been reported (93). 

Addition of dialkyl fumarates to DAP accelerates polymerization maximum rates are obtained for 1 1 molar feeds (41). Methyl aUyl fumarate [74856-71-6] (MAF), CgH QO, homopolymerizes much faster than methyl aUyl maleate [51304-28-0] (MAM) and gelation occurs at low conversion more cyclization occurs with MAM. The greater reactivity of the fumarate double bond is shown in copolymerization of MAF with styrene in bulk. The maximum rate of copolymerization occurs from monomer ratios, almost 1 1 molar, but no maximum is observed from MAM and styrene. Styrene hinders cyclization of both MAF and MAM. 

Ammonia Synthesis and Recovery. The purified synthesis gas consists of hydrogen and nitrogen in about 3 1 molar ratio, having residual inerts (CH Ar, sometimes He). The fresh make-up gas is mixed with the loop recycle and compressed to synthesis pressures. AH modern synthesis loops recycle the unreacted gases because of equiUbrium limitations to attain high overall conversions. The loop configurations differ in terms of the pressure used and the point at which ammonia is recovered. 

The dimensions of permeabiUty become clear after rearranging equation 1 to solve for P. The permeabiUty must have dimensions of quantity of permeant (either mass or molar) times thickness ia the numerator with area times a time iaterval times pressure ia the denomiaator. Table 1 contains conversion factors for several common unit sets with the permeant quantity ia molar units. The unit nmol/(m-s-GPa) is used hereia for the permeabiUty of small molecules because this unit is SI, which is preferred ia current technical encyclopedias, and it is only a factor of 2, different from the commercial permeabihty unit, (cc(STP)-mil)/(100 in. datm). The molar character is useful for oxygen permeation, which could ultimately involve a chemical reaction, or carbon dioxide permeation, which is often related to the pressure in a beverage botde. 

In recent years alkylations have been accompHshed with acidic zeoHte catalysts, most nobably ZSM-5. A ZSM-5 ethylbenzene process was commercialized joiatiy by Mobil Co. and Badger America ia 1976 (24). The vapor-phase reaction occurs at temperatures above 370°C over a fixed bed of catalyst at 1.4—2.8 MPa (200—400 psi) with high ethylene space velocities. A typical molar ethylene to benzene ratio is about 1—1.2. The conversion to ethylbenzene is quantitative. The principal advantages of zeoHte-based routes are easy recovery of products, elimination of corrosive or environmentally unacceptable by-products, high product yields and selectivities, and high process heat recovery (25,26). 

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