Chlorine manufacturing methods

Heating a mixture of anhydrous phosphoms pentoxide [1314-56-3] and phosphoms pentachloride produces phosphoms oxychloride. Use of expensive phosphoms pentachloride is obviated by using a mixture of the trichloride and chlorine with the pentoxide. Thus, a manufacturing method consists of the chlorination reaction of the trichloride with the pentoxide ... 

In addition to the Downs cell for sodium production and the chlor-alkali process for chlorine manufacture, industrial methods based on voltaic and electrolytic cells are used commonly to obtain metals and nonmetals from their ores or to purify them for later use. Here we focus on two key electrochemical processes. 

Among famous methods of BR chlorination by molecular chlorine or chlorine-containing organic compounds in solution, water dispersion and liquid melt [27,143,176,262, 266] chlorination of BR by molecular chlorine in solution is the most manufacturable method. Process consists of several power-consuming stages [27,176,177] ... 

The best methods of treatment of flammable and nonflammable spills may be quite different. Part-time emergency workers, such as those in local fire departments, do not always understand this. It is the responsibility of the chlorine manufacturer or user to see to it that these people have some training in the proper response to a chlorine spill and do not automatically apply a foam when it is not called for. 

CCls CHO. A colourless oily liquid with a pungent odour b.p. 98°C. Manut actured by the action of chlorine on ethanol it is also made by the chlorination of ethanal. When allowed to stand, it changes slowly to a white solid. Addition compounds are formed with water see chloral hydrate), ammonia, sodium hydrogen sulphite, alcohols, and some amines and amides. Oxidized by nitric acid to tri-chloroethanoic acid. Decomposed by alkalis to chloroform and a methanoate a convenient method of obtaining pure CHCI3. It is used for the manufacture of DDT. It is also used as a hypnotic. 

Trichloroacetic acid is manufactured in the United States by the exhaustive chlorination of acetic acid (38). The patent Hterature suggests two alternative methods of synthesis hydrogen peroxide oxidation of chloral (39) and hydrolytic oxidation of tetrachloroethene (40). 

Chlorine adds to ketene to form chloroacetyl chloride [79-04-9] (78). Chloroacetyl chloride (CAC) is used in large volume in the manufacture of the pre-emergence herbicides alachlor [15972-60-8] and butachlor [23184-66-9]. It is estimated that the CAC requirement for this appHcation was in excess of 45,000 metric tons in 1992. Significant volumes of CAC are also used in pharmaceutical manufacture, such as anesthetics of the Hdocaine type, and in the production of the tear gas chloroacetophenone [532-27-4]. Other commercial methods for the manufacture of CAC have been described (79). 

Acrylonitrile—Butadiene—Styrene. ABS is an important commercial polymer, with numerous apphcations. In the late 1950s, ABS was produced by emulsion grafting of styrene-acrylonitrile copolymers onto polybutadiene latex particles. This method continues to be the basis for a considerable volume of ABS manufacture. More recently, ABS has also been produced by continuous mass and mass-suspension processes (237). The various products may be mechanically blended for optimizing properties and cost. Brittle SAN, toughened by SAN-grafted ethylene—propylene and acrylate mbbets, is used in outdoor apphcations. Flame retardancy of ABS is improved by chlorinated PE and other flame-retarding additives (237). 

In fact, epichlorohydrin is being industriaEy manufactured by this method (7). The merit of this method is that it consumes only half the amount of chlorine and Ca(OH)2 compared to that of the method via aEyl chloride. 

A.mmonia-Soda Process. Ammonium chloride is made as a by-product of the classic Solvay process, used to manufacture sodium carbonate (12,13) (see Alkali and chlorine products, sodium carbonate). The method iuvolves reaction of ammonia, carbon dioxide, and sodium chloride ia water... 

Chloroform can be manufactured from a number of starting materials. Methane, methyl chloride, or methylene chloride can be further chlorinated to chloroform, or carbon tetrachloride can be reduced, ie, hydrodechlorinated, to chloroform. Methane can be oxychlorinated with HCl and oxygen to form a mixture of chlorinated methanes. Many compounds containing either the acetyl (CH CO) or CH2CH(OH) group yield chloroform on reaction with chlorine and alkali or hypochlorite. Methyl chloride chlorination is now the most common commercial method of producing chloroform. Many years ago chloroform was almost exclusively produced from acetone or ethyl alcohol by reaction with chlorine and alkali. 

Removal of metal chlorides from the bottoms of the Hquid-phase ethylene chlorination process has been studied (43). A detailed summary of production methods, emissions, emission controls, costs, and impacts of the control measures has been made (44). Residues from this process can also be recovered by evaporation, decomposition at high temperatures, and distillation (45). A review of the by-products produced in the different manufacturing processes has also been performed (46). Several processes have been developed to limit ethylene losses in the inerts purge from an oxychlorination reactor (47,48). 

There are three general methods of interest for the preparation of vinyl chloride, one for laboratory synthesis and the other two for commercial production. Vinyl chloride (a gas boiling at -14°C) is most conveniently prepared in the laboratory by the addition of ethylene dichloride (1,2-dichloroethane) in drops on to a warm 10% solution of sodium hydroxide or potassium hydroxide in a 1 1 ethyl alcohol-water mixture Figure 12.1). At one time this method was of commercial interest. It does, however, suffer from the disadvantage that half the chlorine of the ethylene dichloride is consumed in the manufacture of common salt. 

In one procedure that has been widely used, the sample, after suitable treatment, is refluxed with sodium and isopropyl alcohol, after which the solution is diluted with water and the inorganic chloride is determined by standard methods (13, 54) The method has been adopted by the Association of Official Agricultural Chemists 29, 30) as a tentative one for technical DDT and for dusts, oil solutions, and aqueous emulsions of DDT, for use in the absence of other chlorine-containing compounds. The National Association of Insecticide and Disinfectant Manufacturers has also accepted the total-chlorine method for the analysis of these preparations 28). Essentially the same procedures have been described by Donovan 22), of the Insecticide Division of the Production and Marketing Administration, for technical DDT and various commercial DDT products containing no other compounds interfering with the chlorine determination. 

Chlorine (Cl), 6 130-211 9 280. See also Inorganic chlorine XeCl laser addition to fullerene, 12 240-241 analytical methods, 6 202 bleaching agent, 4 50 capacities of facilities, 6 193-198t catalyst poison, 5 257t chemical properties, 6 133-138 diffusion coefficient for dilute gas in water at 20° C, l 67t diffusion coefficient in air at 0° C, l 70t for disinfection, 8 605 economic aspects, 6 188-202 electrolytic preparation/production of, 12 759 16 40 end uses, 6 134-135 in fused quartz manufacture, 22 413 generating from hydrogen chloride, 13 833... 

The early days of Copper Phthalocyanine Green synthesis were dominated by two competitive routes. One method was the synthesis of tetraphenyl copper phthalocyanine (Bayer), while the second method involved chlorination of copper phthalocyanine in carbon tetrachloride to form copper tetradeca to hexadeca-chloro phthalocyanine (BASF). It was on the grounds of economical considerations that manufacturers began to prefer the chlorination technique in industrial scale production. 

Side chain chlorination of toluene gives benzal chloride, which on hydrolysis gives benzaldehyde. This is a commercial method of manufacture of benzaldehyde. 

In 1892 the electrolysis of brine was discovered as a method for making both sodium hydroxide and chlorine. This rapidly grew in importance and since the 1960s it has been the only method of manufacture. Among electrolytic industries it is the second largest consumer of electricity, aluminum manufacture being the largest. 

In contrast to this direct chlorination there is the oxychlorination of ethylene using hydrogen chloride and oxygen, the other major method now used. Since the chlorine supply is sometimes short and it is difficult to balance the caustic soda and chlorine demand (both are made by the electrolysis of brine), hydrogen chloride provides a cheap alternate source for the chlorine atom. Most of the ethylene dichloride manufactured is converted into vinyl chloride by eliminating a mole of HCl, which can then be recycled and used to make more EDC by oxychlorination. EDC and vinyl chloride plants usually are physically linked. Most plants are 50 50 direct chlorinationroxychlorination to balance the output of HCl. 

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