Ethers, cationic polymerization

The key initiation step in cationic polymerization of alkenes is the formation of a carbocationic intermediate, which can then interact with excess monomer to start propagation. We studied in some detail the initiation of cationic polymerization under superacidic, stable ion conditions. Carbocations also play a key role, as I found not only in the acid-catalyzed polymerization of alkenes but also in the polycondensation of arenes as well as in the ring opening polymerization of cyclic ethers, sulfides, and nitrogen compounds. Superacidic oxidative condensation of alkanes can even be achieved, including that of methane, as can the co-condensation of alkanes and alkenes. 

Friedel-Crafts (Lewis) acids have been shown to be much more effective in the initiation of cationic polymerization when in the presence of a cocatalyst such as water, alkyl haUdes, and protic acids. Virtually all feedstocks used in the synthesis of hydrocarbon resins contain at least traces of water, which serves as a cocatalyst. The accepted mechanism for the activation of boron trifluoride in the presence of water is shown in equation 1 (10). Other Lewis acids are activated by similar mechanisms. In a more general sense, water may be replaced by any appropriate electron-donating species (eg, ether, alcohol, alkyl haUde) to generate a cationic intermediate and a Lewis acid complex counterion. 

A second type of uv curing chemistry is used, employing cationic curing as opposed to free-radical polymerization. This technology uses vinyl ethers and epoxy resins for the oligomers, reactive resins, and monomers. The initiators form Lewis acids upon absorption of the uv energy and the acid causes cationic polymerization. Although this chemistry has improved adhesion and flexibility and offers lower viscosity compared to the typical acrylate system, the cationic chemistry is very sensitive to humidity conditions and amine contamination. Both chemistries are used commercially. 

Cationic Polymerization. For decades cationic polymerization has been used commercially to polymerize isobutylene and alkyl vinyl ethers, which do not respond to free-radical or anionic addition (see Elastomers, synthetic-BUTYLRUBBEr). More recently, development has led to the point where living cationic chains can be made, with many of the advantages described above for anionic polymerization (27,28). 

The observation in 1949 (4) that isobutyl vinyl ether (IBVE) can be polymerized with stereoregularity ushered in the stereochemical study of polymers, eventually leading to the development of stereoregular polypropylene. In fact, vinyl ethers were key monomers in the early polymer Hterature. Eor example, ethyl vinyl ether (EVE) was first polymerized in the presence of iodine in 1878 and the overall polymerization was systematically studied during the 1920s (5). There has been much academic interest in living cationic polymerization of vinyl ethers and in the unusual compatibiUty of poly(MVE) with polystyrene. 

The principal reaction of vinyl ethers to be considered in this article is cationic polymerization. 

Complexation of the initiator and/or modification with cocatalysts or activators affords greater polymerization activity (11). Many of the patented processes for commercially available polymers such as poly(MVE) employ BE etherate (12), although vinyl ethers can be polymerized with a variety of acidic compounds, even those unable to initiate other cationic polymerizations of less reactive monomers such as isobutene. Examples are protonic acids (13), Ziegler-Natta catalysts (14), and actinic radiation (15,16). 

Monomer Reactivity. The nature of the side chain R group exerts considerable influence on the reactivity of vinyl ethers toward cationic polymerization. The rate is fastest when the alkyl substituent is branched and electron-donating. Aromatic vinyl ethers are inherently less reactive and susceptible to side reactions. These observations are shown in Table 2. 

VEs do not readily enter into copolymerization by simple cationic polymerization techniques instead, they can be mixed randomly or in blocks with the aid of living polymerization methods. This is on account of the differences in reactivity, resulting in significant rate differentials. Consequendy, reactivity ratios must be taken into account if random copolymers, instead of mixtures of homopolymers, are to be obtained by standard cationic polymeriza tion (50,51). Table 5 illustrates this situation for butyl vinyl ether (BVE) copolymerized with other VEs. The rate constants of polymerization (kp) can differ by one or two orders of magnitude, resulting in homopolymerization of each monomer or incorporation of the faster monomer, followed by the slower (assuming no chain transfer). 

A series of graft polymers on polychloroprene were made with isobutjiene, /-butyl vinyl ether, and a-methylstyrene by cationic polymerization in solution. The efficiency of the grafting reaction was improved by use of a proton trap, eg, 2,6-di-/-butylpyridine (68). 

The most important reaction with Lewis acids such as boron trifluoride etherate is polymerization (Scheme 30) (72MI50601). Other Lewis acids have been used SnCL, Bu 2A1C1, Bu sAl, Et2Zn, SO3, PFs, TiCU, AICI3, Pd(II) and Pt(II) salts. Trialkylaluminum, dialkylzinc and other alkyl metal initiators may partially hydrolyze to catalyze the polymerization by an anionic mechanism rather than the cationic one illustrated in Scheme 30. Cyclic dimers and trimers are often products of cationic polymerization reactions, and desulfurization of the monomer may occur. Polymerization of optically active thiiranes yields optically active polymers (75MI50600). 

Cationic polymerization in hot melts has been applied to epoxidized polymers [38,39]. No hot melts based on vinyl ether or other cation-sensitive functionalized polymers have been described in the literature. With cationic systems, it is important that the other ingredients in the adhesive be of low basicity to avoid scavenging the initiating acid generated by the photoinitiator. 

Several mechanisms for the polymerization of vinyl ether and epoxies have been suggested [20,22,23,25,27,28,33-35]. On irradiation with gamma rays or electrons, pure epoxies polymerize via a cationic mechanism [35]. However, this cationic polymerization is inhibited by just traces of moisture, as shown below for cyclohexene oxide in reaction 5. 

A comparison of the cationic polymerization of 2,3-dihydrofurans with that of furan and 2-alkylfurans shows that the complications of the latters two, arising from the dienic character of the monomers, obviously vanish when the monomer is a simple cyclic vinyl ether with just one reactive site, viz. the carbon-carbon double bond. However, it also points out that ring opening in the polymerization of furans by acidic catalysts in the absence of water is unlikely, because otherwise it would also occur to some degree in the polymerization of dihydrofurans. 

In evaluation of polymeric cationic cellulose ether derivatives to be used as ingredients for hair shampoos, developed specifically to improve performance... 

Cationic polymerization of cyclic acetals generally involves equilibrium between monomer and polymer. The equilibrium nature of the cationic polymerization of 2 was ascertained by depolymerization experiments Methylene chloride solutions of the polymer ([P]0 = 1.76 and 1.71 base-mol/1) containing a catalytic amount of boron trifluoride etherate were allowed to stand for several days at 0 °C to give 2 which was in equilibrium with its polymer. The equilibrium concentrations ([M]e = 0.47 and 0.46 mol/1) were in excellent agreement with that found in the polymerization experiments under the same conditions. The thermodynamic parameters for the polymerization of 1 were evaluated from the temperature dependence of the equilibrium monomer concentrations between -20 and 30 °C. 

It is to be noted that N-vinylcarbazole (NVC) undergoes also living cationic polymerization with hydrogen iodide at —40 °C in toluene or at —78 °C in methylene chloride and that in this case no assistance of iodine as an activator is necessary 10d). NVC forms a more stable carbocation than vinyl ethers, and the living propagation proceeds by insertion between the strongly interacting NVC-cation and the nucleophilic iodide anion. 

A special case of the internal stabilization of a cationic chain end is the intramolecular solvation of the cationic centre. This can proceed with the assistance of suitable substituents at the polymeric backbone which possess donor ability (for instance methoxy groups 109)). This stabilization can lead to an increase in molecular weight and to a decrease in non-uniformity of the products. The two effects named above were obtained during the transition from vinyl ethers U0) to the cis-l,2-dimethoxy ethylene (DME)1U). An intramolecular stabilization is discussed for the case of vinyl ether polymerization by assuming a six-membered cyclic oxonium ion 2) as well as for the case of cationic polymerization of oxygen heterocycles112). Contrary to normal vinyl ethers, DME can form 5- and 7-membe red cyclic intermediates beside 6-membered ringsIl2). 

Thus, the preferred intramolecular stabilization of the cationic chain end by the formation of 5- and 3-membered cycles, which is possible for DME but impossible for vinyl ethers, can explain the characteristics of the cationic polymerization of DME in solvents of low polarity. 

Free radical polymerization is slow and yields only very low polymers. Vigorous cationic polymerization induced by BFs-ether complex at temperatures down to —... 

Quite often in the ring-opening polymerization, the polymer is only the kinetic product and later is transformed to thermodynamically stable cycles. The cationic polymerization of ethylene oxide leads to a mixture of poly(ethylene oxide) and 1,4-dioxane. In the presence of a cationic initiator poly(ethylene oxide) can be almost quantitatively transformed to this cyclic dimer. On the other hand, anionic polymerization is not accompanied by cyclization due to the lower affinity of the alkoxide anion towards linear ethers only strained (and more electrophilic) monomers can react with the anion. 

Figure 2.8 Examples of monomers that can undergo cationic polymerization a) isobutylene, b) vtnyf methyl ether,and c) styrene...

Applying these methodologies monomers such as isobutylene, vinyl ethers, styrene and styrenic derivatives, oxazolines, N-vinyl carbazole, etc. can be efficiently polymerized leading to well-defined structures. Compared to anionic polymerization cationic polymerization requires less demanding experimental conditions and can be applied at room temperature or higher in many cases, and a wide variety of monomers with pendant functional groups can be used. Despite the recent developments in cationic polymerization the method cannot be used with the same success for the synthesis of well-defined complex copolymeric architectures. 

Vinyl ethers constitute a third class of monomers which have been cationically polymerized in C02. While fluorinated vinyl ether monomers such as those described in Sect. 2.1.2 can be polymerized homogeneously in C02 because of the high solubility of the resulting amorphous fluoropolymers, the polymerization of hydrocarbon vinyl ethers in C02 results in the formation of C02-insoluble polymers which precipitate from the reaction medium. The work in this area reported to date in the literature includes precipitation polymerizations and does not yet include the use of stabilizing moieties such as those described in the earlier sections on dispersion and emulsion polymerizations (Sect. 3). 

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