Cast iron nickel-alloy

Tables 10 and 11 list typical compositions of cast and wrought cobalt-base alloys, respectively. Stress—mpture properties of two wrought cobalt alloys, Haynes 188 and L-605, are compared to those of iron—nickel alloys ia Figure 10 (49). The cobalt alloys generally are inferior ia strength to the strongest cast nickel-base superaHoys. Tensile strengths at low and iatermediate temperatures are particularly deficient for the cobalt alloys.

Nickel—Iron. A large amount of nickel is used in alloy and stainless steels and in cast irons. Nickel is added to ferritic alloy steels to increase the hardenabihty and to modify ferrite and cementite properties and morphologies, and thus to improve the strength, toughness, and ductihty of the steel. In austenitic stainless steels, the nickel content is 7—35 wt %. Its primary roles are to stabilize the ductile austenite stmcture and to provide, in conjunction with chromium, good corrosion resistance. Nickel is added to cast irons to improve strength and toughness. 

Cadmium I Mild steel cast iron Low alloy steel 1 Austenitic nickel cast iron 1 Aluminum bronze 1 Naval brass, yellow brass, red brass Tin Copper... 

Corrosion of industrial alloys in alkaline waters is not as common or as severe as attack associated with acidic conditions. Caustic solutions produce little corrosion on steel, stainless steel, cast iron, nickel, and nickel alloys under most cooling water conditions. Ammonia produces wastage and cracking mainly on copper and copper alloys. Most other alloys are not attacked at cooling water temperatures. This is at least in part explained by inherent alloy corrosion behavior and the interaction of specific ions on the metal surface. Further, many dissolved minerals have normal pH solubility and thus deposit at faster rates when pH increases. Precipitated minerals such as phosphates, carbonates, and silicates, for example, tend to reduce corrosion on many alloys. 

ASTM A 990-05 Standard Specification for Castings, Iron-Nickel-Chromium and Nickel Alloys, Specially Controlled for Pressure Retaining Parts for Corrosive Service [currently contains CW-2M (C-4C) and two others]. 

Materials such as metals, alloys, steels and plastics form the theme of the fourth chapter. The behavior and use of cast irons, low alloy carbon steels and their application in atmospheric corrosion, fresh waters, seawater and soils are presented. This is followed by a discussion of stainless steels, martensitic steels and duplex steels and their behavior in various media. Aluminum and its alloys and their corrosion behavior in acids, fresh water, seawater, outdoor atmospheres and soils, copper and its alloys and their corrosion resistance in various media, nickel and its alloys and their corrosion behavior in various industrial environments, titanium and its alloys and their performance in various chemical environments, cobalt alloys and their applications, corrosion behavior of lead and its alloys, magnesium and its alloys together with their corrosion behavior, zinc and its alloys, along with their corrosion behavior, zirconium, its alloys and their corrosion behavior, tin and tin plate with their applications in atmospheric corrosion are discussed. The final part of the chapter concerns refractories and ceramics and polymeric materials and their application in various corrosive media. 

FIGURE 9.59. Materials of constructioo for NaOH. I. Cast iron, steel, stainless steel, copper alloys, nickel, many plastics and elastomers U. SteeL Monel, Hastelloy B and C, Tliconium, nickel and its alloys, neoprene m. Monel, Hastelloy, Inconel, nickel IV. Cast iron, nickel, silver V. Steel, stainless steel, nickel and its alloys. 

An important appHcation of MMCs in the automotive area is in diesel piston crowns (53). This appHcation involves incorporation of short fibers of alumina or alumina—siHca in the crown of the piston. The conventional diesel engine piston has an Al—Si casting alloy with a crown made of a nickel cast iron. The replacement of the nickel cast iron by aluminum matrix composite results in a lighter, more abrasion resistant, and cheaper product. Another appHcation in the automotive sector involves the use of carbon fiber and alumina particles in an aluminum matrix for use as cylinder liners in the Prelude model of Honda Motor Co. 

Shipment nd Stora.ge, Sulfur monochloride is minimally corrosive to carbon steel and iron when dry. If it is necessary to avoid discoloration caused by iron sulfide formation or chloride stress cracking, 310 stainless steel should be used. Sulfur monochloride is shipped in tank cars, tank tmcks, and steel dmms. When wet, it behaves like hydrochloric acid and attacks steel, cast iron, aluminum, stainless steels, copper and copper alloys, and many nickel-based materials. Alloys of 62 Ni—28 Mo and 54 Ni—15 Cr—16 Mo are useful under these conditions. Under DOT HM-181 sulfur monochloride is classified as a Poison Inhalation Hazard (PIH) Zone B, as well as a Corrosive Material (DOT Hazard Class B). Shipment information is available (140). 

The greatest use of cubic boron nitride is as an abrasive under the name Bora2on, in the form of small crystals, 1—500 p.m in si2e. Usually these crystals are incorporated in abrasive wheels and used to grind hard ferrous and nickel-based alloys, ranging from high speed steel tools and chilled cast-iron to gas turbine parts. The extreme hardness of the crystals and their resistance to attack by air and hot metal make the wheels very durable, and close tolerances can be maintained on the workpieces. 

Fig. 2. Tool wear mechanisms, (a) Crater wear on a cemented carbide tool produced during machining plain carbon steel, (b) Abrasive wear on the flank face of a cemented carbide tool produced during machining gray cast iron, (c) Built-up edge produced during low speed machining of a nickel-based alloy.

Carbides of the Iron Group Metals. The carbides of iron, nickel, cobalt, and manganese have lower melting points, lower hardness, and different stmctures than the hard metallic materials. Nonetheless, these carbides, particularly iron carbide and the double carbides with other transition metals, are of great technical importance as hardening components of alloy steels and cast iron. 

I Alloy 2C stainless steels cast and wrought I I Nickel-iron-chromium alloy 825 Ni-Cr-Mo-Cu-Si alloy C I I Titanium I I Ni-Cr-Mo alloy C... 

Alloyed white cast irons fall into the second categoiy. This group includes the nickel-chromium grades known as Ni-nards (Durman,... 

Another group of cast-iron alloys are called Ni-Resist, These materials are related to gray cast iron in that they have high carbon contents (3 percent), with fine graphite flakes distributed throughout the structure. Nickel contents range from 13.5 to 36 percent, and some have 6.5 percent Cu. 

Generally, nickel-alloy castings have superior toughness and impact resistance compared with gray irons. The nickel-alloy castings can be welded and machined. 

Incoloy S25 nickel-iron-chrominm alloy (40 2 3 3 4 <400 3 < 750 Wronglit, cast, clad ... 

Nickel on nickel Gold on gold Platinum on platinum Copper on copper Indium on indium Lead on lead Aluminium on aluminium Silver on silver Iron on iron Tin on tin Steel on tin alloy Steel on steel Steel on Pb alloy Steel on Al. bronze Steel on cast iron Steel on brass Steel on bronze Steel on Pb. brass... 

Nickel/silicon alloy (10% silicon, 3% copper, and 87% nickel) is fabricated only as castings and is rather brittle, although it is superior to the iron/silicon alloy with respect to strength and resistance to thermal and mechanical shock. It is comparable to the iron/silicon alloy in corrosion resistance to boiling sulfuric acid solutions at concentrations above 60%. Therefore, it is chosen for this and other arduous duties where its resistance to thermal shock justifies its much higher price compared with iron/silicon alloys. 

Cast irons are iron with high levels of carbon. Heat treatments and alloying element additions produce gray cast iron, malleable iron, ductile iron, spheroidal cast iron and other grades. The mechanical properties vary significantly. Nickel-containing cast irons have improved hardness and corrosion resistance. Copper or molybdenum additions improve strength. 

Bimetallic corrosion of nickel-iron alloys may be of significance in welding operations. Ni-45 Fe alloys are used as filler materials in the welding of cast irons but the favourable area relationship of weld metal to base plate... 

Austenitic cast irons show particularly good corrosion resistance in alkaline environments, even better than that shown by low alloy cast irons. The resistance to corrosion improves with increasing nickel content (Fig. 3.51),... 

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