Calcium hydroxide production

Material Safety Data Sheet Calcium Hydroxide Products. Pulp dent Corporation. 

The term hydrated lime is widely used to describe a powdered calcium hydroxide product made by reacting quicklime with a controlled excess of water. The product is essentially dry and generally contains less than 1 % of unreacted water. 

Some carbonates are important industrial chemicals. Calcium carbonate occurs naturally in several forms, including limestone, and is used in the production of quicklime, calcium oxide CaO, slaked (or hydrated) lime, calcium hydroxide Ca(OH)2 and cement. 

The industrial process for preparing the reagent usually permits a little hydrolysis to occur, and the product may contain a little free calcium hydroxide or basic chloride. It cannot therefore be employed for drying acids or acidic liquids. Calcium chloride combines with alcohols, phenols, amines, amino-acids, amides, ketones, and some aldehydes and esters, and thus cannot be used with these classes of compounds. 

The most common catalysts are sodium hydroxide and calcium hydroxide, generally used at a modest excess over the nominal stoichiometric amount to avoid formaldehyde-only addition reactions. Calcium hydroxide is cheaper than NaOH, but the latter yields a more facile reaction and separation of the product does not require initial precipitation and filtration of the metal formate (57). 

The principal calcium salt used as a flocculant is calcium hydroxide [1305-62-0] or lime. It has been used in water treatment for centuries (see Calcium compounds). Newer products are more effective, and its use in water and effluent treatment is declining (10). It is still used as a pH modifier and to precipitate metals as insoluble hydroxides. Lime is also sometimes used in combination with polymeric flocculants. 

Less activated substrates such as uorohaloben2enes also undergo nucleophilic displacement and thereby permit entry to other useful compounds. Bromine is preferentially displaced in -bromofluoroben2ene [460-00-4] by hydroxyl ion under the following conditions calcium hydroxide, water, cuprous oxide catalyst, 250°C, 3.46 MPa (500 psi), to give -fluorophenol [371-41-5] in 79% yield (162,163). This product is a key precursor to sorbinil, an en2yme inhibitor (aldose reductase). 

Suitable catalysts include the hydroxides of sodium (119), potassium (76,120), calcium (121—125), and barium (126—130). Many of these catalysts are susceptible to alkali dissolution by both acetone and DAA and yield a cmde product that contains acetone, DAA, and traces of catalyst. To stabilize DAA the solution is first neutralized with phosphoric acid (131) or dibasic acid (132). Recycled acetone can then be stripped overhead under vacuum conditions, and DAA further purified by vacuum topping and tailing. Commercial catalysts generally have a life of about one year and can be reactivated by washing with hot water and acetone (133). It is reported (134) that the addition of 0.2—2 wt % methanol, ethanol, or 2-propanol to a calcium hydroxide catalyst helps prevent catalyst aging. Research has reported the use of more mechanically stable anion-exchange resins as catalysts (135—137). The addition of trace methanol to the acetone feed is beneficial for the reaction over anion-exchange resins (138). 

Detergents are metal salts of organic acids used primarily in crankcase lubricants. Alkylbenzenesulfonic acids, alkylphenols, sulfur- and methjiene-coupled alkyl phenols, carboxyUc acids, and alkylphosphonic acids are commonly used as their calcium, sodium, and magnesium salts. Calcium sulfonates, overbased with excess calcium hydroxide or calcium carbonate to neutralize acidic combustion and oxidation products, constitute 65% of the total detergent market. These are followed by calcium phenates at 31% (22). 

Casein is used to fortify flour, bread, and cereals. Casein also is used for glues and microbiological media. Calcium caseinate is made from a pressed casein, by rinsing, treating with calcium hydroxide [1305-62-0], heating, and mixing foUowed by spray drying. A product of 2—4% moisture is obtained. 

Calcium Peroxide. Pure calcium peroxide [1305-79-9] Ca02, has been prepared, but the commercial product is a mixture made by reaction of calcium hydroxide and hydrogen peroxide. Commercial material contains either 60 or 75% Ca02 the remainder is a poorly defined mixture of calcium oxide, hydroxide, and carbonate. A well-defined octahydrate [60762-59-6] 8H20, can be crysta11i2ed from aqueous systems. 

The historical direct reaction route, which utilised phosgenation of a solution of BPA in pyridine, proved inefficient commercially because of the need for massive pyridine recycle. Calcium hydroxide was used as an HCl scavenger for a period of time. In the historical transesterification process, BPA and diphenyl carbonate are heated in the melt in the presence of a catalyst, driving off by-product phenol, which is recycled to diphenyl carbonate. Using a series of reactors providing higher heat and vacuum, the product polymer was eventually produced as a neat melt. 

Uses. AEyl chloride is industrially the most important aHyl compound among all the aHyl compounds (see Chlorocarbons and CHLOROHYDROCARBONS, ALLYL CHLORIDE). It is used mosdy as an intermediate compound for producing epichlorohydrin, which is consumed as a raw material for epoxy resins (qv). World production of AC is approximately 700,000 tons per year, the same as that of epichlorohydrin. Epichlorohydrin is produced in two steps reaction of AC with an aqueous chlorine solution to yield dichloropropanol (mixture of 1,3-dichloropropanol and 2,3-dichloropropanol) by chlorohydrination, and then saponification with a calcium hydroxide slurry to yield epichlorohydrin. 

Trioctylamine has been prepared, in a continuous process, using 5,200 kg of -octanol, 100 kg of copper formate catalyst, 500 kg of -octylamine, 10 kg of calcium hydroxide, and 240 kg of ammonia (58). Ammonia was added over a 10-h period while 10 m of hydrogen/h was passed through the reactor at a reaction temperature of 180—200°C. The final product was composed of 94% trioctylamine, 2% dioctylamine, 1% octylamine, and 0.5% -octanol. A... 

For binder preparation, dilute hydrochloric or acetic acids are preferred, because these faciUtate formation of stable silanol condensation products. When more complete condensation or gelation is preferred, a wider range of catalysts, including moderately basic ones, is employed. These materials, which are often called hardeners or accelerators, include aqueous ammonia, ammonium carbonate, triethanolamine, calcium hydroxide, magnesium oxide, dicyclohexylamine, alcohoHc ammonium acetate, and tributyltin oxide (11,12). 

It is also made by precipitation from dissolved calcium hydroxide and carbon dioxide. The natural ground calcium carbonate and the precipitated material compete industrially based primarily on particle size and the characteristics imparted to a product. 

Better recoveries can be made by replacing calcium hydroxide [1305-62-0] with dolomite [39445-23-3] that has been calcined. Sometimes NaOH is used when low calcium in the product is requited. 

Bleaching Powder. This material, known siace 1798, is made by chlorination of slightly moist hydrated lime, calcium hydroxide [1305-62-0] Ca(OH)2- It has the empirical formula Ca(OCl)2 CaCl2 Ca(OH)2 2H20. Its compositioa, loag a subject of coatroversy, was estabHshed by phase studies, microscopy, and x-ray diffraction techniques (241). The initial chlorination products are monobasic calcium chloride [14031-38-4] and dibasic calcium hypochlorite [12394-14-8] ... 

Calcium Chelates (Salicylates). Several successhil dental cements which use the formation of a calcium chelate system (96) were developed based on the reaction of calcium hydroxide [1305-62-0] and various phenohc esters of sahcyhc acid [69-72-7]. The calcium sahcylate [824-35-1] system offers certain advantages over the more widely used zinc oxide—eugenol system. These products are completely bland, antibacterial (97), facihtate the formation of reparative dentin, and do not retard the free-radical polymerization reaction of acryhc monomer systems. The principal deficiencies of this type of cement are its relatively high solubihty, relatively low strength, and low modulus. Less soluble and higher strength calcium-based cements based on dimer and trimer acid have been reported (82). 

The formulation of calcium chelate materials is based upon the formation of a low-solubiUty chelate between calcium hydroxide and a sahcylate. Dycal utilizes the reaction product of a polyhydric compound and sahcyhc acid. Other sahcyhc acid esters can be similarly used. Vehicles used to carry the calcium hydroxide, extenders, and fillers may include mineral oil, A/-ethyl- -toluenesulfonamide [80-39-7] and polymeric fluids. The filler additions may include titanium dioxide [13463-67-7] zinc oxide, sihca [7631-86-9], calcium sulfate, and barium sulfate [7727-43-7]. Zinc oxide and barium sulfate are useflil as x-ray opacifying agents to ensure a density greater than that of normal tooth stmcture. Resins, rosin, limed rosins, and modified rosins may serve as modifiers of the physical characteristics in both the unset and set states. 

Calcium Oxide. Also called lime or quicklime (4,5), calcium oxide [1305-78-8] (Class 1, nonregenerative), is relatively iaexpensive. It is prepared by roasting calcium carbonate (limestone) and is available ia a soft and a hard form according to the way ia which it was burned. For desiccant service, soft-burned lime should always be used. Calcium oxide is most commonly used to dehydrate Hquids and is most efficient when it can be heated to speed the reaction rate. The reaction product is calcium hydroxide, which cmmbles as it picks up moisture. 

Chlorohydrin Process. Ethylene oxide is produced from ethylene chlorohydrin by dehydrochlorination using either sodium or calcium hydroxide (160). The by-products include calcium chloride, dichloroethane, bis(2-chloroethyl) ether, and acetaldehyde. Although the chlorohydrin process appears simpler, its capital costs are higher, largely due to material of constmction considerations (197). 

Lime Soda. If carbon dioxide is in solution in water and calcium hydroxide is added, the resulting precipitation product is CaCO this can be removed by sedimentation. 

If the water is temporarily hard due to the presence of Ca(HCOj)2, and calcium hydroxide is added, the resulting products will be a precipitate. 

Preparation of w-Phenyl-tert-Butylamine 24 grams of the urea derivative obtained as indicated above, were well mixed with 96 grams of calcium hydroxide in a flask immersed in an air bath and provided with a dropping funnel the stem of which reached the bottom of the flask. The mixture was heated to 240°-260°C (inside temperature) for 7 hours during which time 86 cc of water was slowly added. The vapors were collected in a receiver cooled with ice. After extraction with ether and distillation, the product was obtained as a colorless liquid boiling from 80°-84 C at 9 mm according to U.S. Patent 2,590,079. 

The product, calcium hydroxide, is commonly known as slaked lime because, as calcium hydroxide, the thirst of lime for water has been quenched (slaked). Slaked lime is the form in which lime is normally sold because quicklime can set fire to moist wood and paper. In fact, the wooden boats that were once used to transport quicklime sometimes caught fire in the heat of reaction when water seeped into their holds. An aqueous solution of calcium hydroxide, which is slightly soluble in water, is called lime water. It is used as a test for carbon dioxide, with which it reacts to form a suspension of the much less soluble calcium carbonate ... 

Calcium carbonate is a common inorganic compound known as limestone. Calcium carbonate has many applications in industries such as medicine, agriculture, paint plastic and surface coatings etc. The vast majority of calcium carbonate used in industry is extracted by mining process. Pure calcium carbonate (e.g. for food or pharmaceutical use), is synthesized by passing carbon dioxide into a solution of calcium hydroxide slurry. In this process calcium carbonate precipitates out, and this grade of product is referred to as precipitate calcium carbonate (abbreviated as PCC). The common reaction is as follows ... 

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