Abrasion stainless steels

Carnauba synthetic Montan wax Petrolatum polishes, stove Carbon black Graphite poiishes, water-repellent Hydrogenated castor oil polishing abrasive, stainless steel Chromium oxide (ic) poiishing agent... 

Another sol—gel abrasive, produced by seeding with a-ferric oxide or its precursors, has been patented (30). A magnesium-modified version of this abrasive, also called Cubitron, is being produced as a replacement for the earlier type. Yttria [1314-36-91-vnc>A V eA sol—gel abrasives have also been patented (31), as well as rare earth oxide modified materials (32). These abrasives are all produced by 3M Corporation they have performed very well ia various applications such as ia coated abrasives for grinding stainless steel and exotic alloys. 

Electromagnetic flow meters ate avadable with various liner and electrode materials. Liner and electrode selection is governed by the corrosion characteristics of the Hquid. Eor corrosive chemicals, fluoropolymer or ceramic liners and noble metal electrodes are commonly used polyurethane or mbber and stainless steel electrodes are often used for abrasive slurries. Some fluids tend to form an insulating coating on the electrodes introducing errors or loss of signal. To overcome this problem, specially shaped electrodes are avadable that extend into the flow stream and tend to self-clean. In another approach, the electrodes are periodically vibrated at ultrasonic frequencies. 

Equipment Materials and Abrasion Resistance. Stainless steel, especially Type 316, is the constmction material of choice and can resist a variety of corrosive conditions and temperatures. Carbon steels are occasionally used. Rusting may, however, cause time-consuming maintenance and can damage mating locating surfaces, which increases the vibration and noise level. Titanium, HasteUoy, or high nickel alloys are used in special instances, at a considerable increase in capital cost. 

Depth-of-Gut Notching. Depth-of-cut notching (DOCN) is a localized wear process common when machining materials such as austenitic stainless steels or high temperature alloys. Notching is attributed to the chemical reaction of the tool material and the atmosphere, or to abrasion by the hard, sawtooth outer edge of the chip. DOCN may lead to tool fracture. 

Martensitic Stainless Steels. The martensitic stainless steels have somewhat higher carbon contents than the ferritic grades for the equivalent chromium level and are therefore subject to the austenite—martensite transformation on heating and quenching. These steels can be hardened significantly. The higher carbon martensitic types, eg, 420 and 440, are typical cutiery compositions, whereas the lower carbon grades are used for special tools, dies, and machine parts and equipment subject to combined abrasion and mild corrosion. 

After a few revolutions, the rubber lip of the oil seal beeomes an abrasive lip, w hieh eats a groove into the stainless steel pump shaft. The rubbing aetion abrades the pump shaft, removing metal, and depleting the ehromium eontent of the stainless steel, wdiieh further aeeelerates its erosion. 

Chromium diffusion applied to a low-carbon steel produces a surface that has the characteristics of ferritic stainless steel, such as AISI446 to a depth about 0.1 mm. When diffusion is applied to a high-carbon steel, a surface rich in chromium carbides is formed. This has a hardness greater than 1000 VHN, which provides good resistance to abrasion. 

Carbide-based cermets have particles of carbides of tungsten, chromium, and titanium. Tungsten carbide in a cobalt matrix is used in machine parts requiring very high hardness such as wire-drawing dies, valves, etc. Chromium carbide in a cobalt matrix has high corrosion and abrasion resistance it also has a coefficient of thermal expansion close to that of steel, so is well-suited for use in valves. Titanium carbide in either a nickel or a cobalt matrix is often used in high-temperature applications such as turbine parts. Cermets are also used as nuclear reactor fuel elements and control rods. Fuel elements can be uranium oxide particles in stainless steel ceramic, whereas boron carbide in stainless steel is used for control rods. 

Figure 53.3 illustrates a pit in a stainless steel such as type 534 or 316 austenitic alloy. Pitting starts at heterogeneity in the steel surface, such as an outcropping sulfide inclusion, the shielded region beneath a deposit or even a discontinuity in the naturally present oxide film caused by a scratch or embedded particle of abrasive grit. This initiation phase of pitting corrosion may take seconds... 

The scope of the term stainless steel has not been precisely defined, but for general purposes it may be considered to include alloys whose main constituent is iron but which also contain not less than 10% Cr. As with low-alloy steels, a distinction between low or medium carbon grades and high carbon grades must also be drawn, the latter being more in the nature of alloy cast irons. These are used mainly for oxidation resistance at high temperatures and for applications where abrasion resistance allied to a certain amount of corrosion resistance is required, and will not be considered in this section. 

Resistance to abrasion The resistance to abrasion of electroless nickel-phosphorus hardened to 600 Hy, assessed by Taber abrasion tests, has been found to be double that of electroplated nickel However, electroless nickel coatings are not suitable for applications where two electroless nickel surfaces rub together without lubrication unless the values of hardness are made to differ by over 200 Hy units. Galling of aluminium, titanium or stainless steel may be overcome by applying electroless nickel to one of the two mating surfaces. 

Easy cleaning and sanitizing make stainless steel popular in food or biological laboratories. Contact with strong mineral acids, however, will show that it is not quite stainless. An abrasive is required to remove such stains. While resistant, a steel top will temporarily bulge when exposed to heat, which sometimes can interfere with the alignment of equipment set-ups. 

Stainless steel sinks, which are often seen in laboratories, can take considerable physical abuse without damage and, as mentioned earlier, are easier on glassware than most other materials. Even small amounts of some chemicals, however, such as dilute mineral acids, will stain them. The stains can be removed with an abrasive cleaner. 

Stainless steel coil and sheet stock is unloaded and stored outdoors under protective cover. As it is needed, the coil stock is moved indoors by a forklift to one of six automatic tube mills where the sides of unrolled metal strips are curled up to form a continuous, cylindrical pipe. The seam of the resulting pipe is fused in an electric in-line welding operation. An abrasive saw is used to cut the continuously formed pipe to specified lengths sections of poorly welded pipe are cut away. 

For the freezing of food, stainless steel belt conveyors are used, which are cooled with a spray of cold brine. The design of such conveyors is somewhat difficult, since sealing of the moving belt between the brine and food can cause leaks and abrasion. 

Mild Abrasive Hard Surface Cleaner A mild abrasive cleaner for consumer use. Effective on Stainless Steel, Porcelain and other hard surfaces. 

This formulation is designed to be used as is by the consumer It is a mild abrasive hard surface cleaner effective against most common soils. It can be used on stainless steel, porcelain and other hard surfaces. 

Abrasive cleaners arc used lo remove soils and stains from hard surfaces that are durable lo the scouring action. Such surfaces include stainless steel and porcelain plumbing fixtures, metal and ceramic cooking utensils, and various stone, metal, and ceramic building surfaces. Typically, these products consist of a very high level of abrasive (commonly silica flour) with moderate to low levels of a dry chlorine bleach (KDCC or chlorinaled trisodium phosphate) and low levels of surfactant (LAS) and builder (STP) for wetting action and improved stain removal... 

---