Styrenes alkylation with

Ethjlben ne Synthesis. The synthesis of ethylbenzene for styrene production is another process in which ZSM-5 catalysts are employed. Although some ethylbenzene is obtained direcdy from petroleum, about 90% is synthetic. In earlier processes, benzene was alkylated with high purity ethylene in liquid-phase slurry reactors with promoted AlCl catalysts or the vapor-phase reaction of benzene with a dilute ethylene-containing feedstock with a BF catalyst supported on alumina. Both of these catalysts are corrosive and their handling presents problems. 

Almost all IDA derived chain extenders are made through ortho-alkylation. Diethyltoluenediamine (DE I DA) (C H gN2) (53), with a market of about 33,000 t, is the most common. Many uses for /-B I DA have been cited (1,12). Both DE I DA and /-B I DA are especially useful in RIM appHcations (49,53—55). Di(methylthio)-TDA, made by dithioalkylation of TDA, is used in cast urethanes and with other TDI prepolymers (56). Styrenic alkylation products of TDA are said to be useful, eg, as in the formation of novel polyurethane—polyurea polymers (57,58). Progress in understanding aromatic diamine stmcture—activity relationships for polyurethane chain extenders should allow progress in developing new materials (59). Chlorinated IDA is used in polyurethane—polyurea polymers of low hysteresis (48) and in reinforced polyurethane tires (60). The chloro-TDA is made by hydrolysis of chloro-TDI, derived from TDA (61). 

Styrene is manufactured from ethylbenzene. Ethylbenzene [100-41-4] is produced by alkylation of benzene with ethylene, except for a very small fraction that is recovered from mixed Cg aromatics by superfractionation. Ethylbenzene and styrene units are almost always installed together with matching capacities because nearly all of the ethylbenzene produced commercially is converted to styrene. Alkylation is exothermic and dehydrogenation is endothermic. In a typical ethylbenzene—styrene complex, energy economy is realized by advantageously integrating the energy flows of the two units. A plant intended to produce ethylbenzene exclusively or mostly for the merchant market is also not considered viable because the merchant market is small and sporadic. 

Vinyltoluene. Viayltoluene is produced by Dow Chemical Company and is used as a resia modifier ia unsaturated polyester resias. Its manufacture is similar to that of styrene toluene is alkylated with ethylene, and the resulting ethyltoluene is dehydrogenated to yield vinyltoluene. Annual production is ia the range of 18,000—23,000 t/yr requiring 20,000—25,000 t (6-7.5 x 10 gal) of toluene. 

Benzene is alkylated with ethylene to produce ethylbenzene, which is then dehydrogenated to styrene, the most important chemical iatermediate derived from benzene. Styrene is a raw material for the production of polystyrene and styrene copolymers such as ABS and SAN. Ethylbenzene accounted for nearly 52% of benzene consumption ia 1988. 

Interesting new sulfido complexes of tin have been prepared by the reaction of styrene sulfide with the N-alkylated tin(II) amidinate complexes Sn[RC(NCy)2]2 (Cy = cyclohexyl R = Me, Bu ). The products exhibit two very different bonding modes for the sulfido ligands in one case, S = Sn[RC(NCy)2]2/ a terminal Sn = S moiety was found while in the other case the bridging... 

Sulphated zirconia catalysts can be acidic or superacidic depending on the method of treatment. A variety of acid-catalysed reactions, referred to earlier in this section, can be carried out with sulphated zirconia. Yadav and Nair (1999) have given a state-of-the art review on this subject. Examples of benzylation of benzene with benzyl chloride / benzyl alcohol, alkylation of o-xylene with. styrene, alkylation of diphenyl oxide with 1-dodecene, isomerization of epoxides to aldehydes, acylation of benzene / chlorobenzene with p-chloro benzoylchloride, etc. are covered in the review. 

Cyclopentadienyl ligands have become extremely important in catalysis for metal such as Ti, Zr, and Hf (Chapter 10) and in academic studies of related elements such as Ta. Ethylene polymerisation with the use of CpiTiCE (alkylated with aluminium alkyl compounds) has been known for many decades, but the intensive interest in derivatives of these compounds started in the early 1980 s following the discovery of MAO (methaluminoxane - see chapter 10) which boosted metallocene catalyst activities by several orders of magnitude. Commercial interest focussed on ethylene copolymers (LLDPE where more homogeneous comonomer incorporation resulted in greatly improved copolymer properties) and in enantiospecific polymerisations for propene, styrene, etc. 

The intramolecular coupling of enolethers with enolethers, styrenes, alkyl-substituted olefins, allylsilanes, and vinylsilanes was systematically studied by Moeller [69]. Many of these coupling reactions turned out to be compatible with the smooth formation of quaternary carbon atoms (Eq. 11) [70], which were formed diastere-oselectively and led to fused bicyclic ring skeletons having a ds-stereochemistry [71]. The cyclization is compatible with acid-sensitive functional groups as the allylic alkoxy group. Moeller has demonstrated in some cases that these reactions can be run without loss of selectivity and yield in a simple beaker with either a carbon rod or reticulated carbon as anode without potential control and a 6-V lantern battery as power supply [71]. 

Currently available BAS include cholestyramine, colestipol and colesevelam hydrochloride (colestimide). Cholestyramine comprises a long-chain polymer of styrene with divinylbenzene trimethylbenzylammonium groups, whereas colestipol is a long-chain polymer of l-chloro-2,3-epoxypropane with diethylenetriamine. Colesevelam HCl is poly(allylamine hydrochloride) cross-linked with epichlorohydrin and alkylated with 1-bromodecane and 6-bromo-hexyl-trimethylammonium bromide. Bile-acid binding is enhanced and stabilised in the latter compound by long hydrophobic sidechains, increased density of primary amines, and quaternary amine sidechains. For this reason, colesevelam HCl exhibits increased affinity, specificity and capacity to bind bile acids compared with the other BAS. Colesevelam HCl also binds dihydroxy and trihydroxy bile acids with equal affinity, contrasting with cholestyramine and colestipol that preferentially bind dihydroxy bile acids (CDCA and deoxycholic acid). The latter BAS can lead to an imbalance towards trihydroxy bile acids and a more hydrophilic bile-acid pool. 

The general mechanistic features of the ethene/CO copolymerisation cycle (Scheme 7.2) are substantially valid also for styrene. In particular, the propagation steps are similar for both alkenes and consist of subsequent alternated migratory insertions of alkyl to CO and of acyl to olefin, with P-chelate and y-chelate resting states. The structures of the first intermediates in the syndiotactic copolymerisation of styrene derivatives with CO have been determined by an in situ NMR study using [(Pr DAB)Pd(Me)(NCMe)]BAr4 as precursor (Scheme 7.21) [38]. 

Hosokawa, Murahashi, and coworkers demonstrated the ability of Pd" to catalyze the oxidative conjugate addition of amide and carbamate nucleophiles to electron-deficient alkenes (Eq. 42) [177]. Approximately 10 years later, Stahl and coworkers discovered that Pd-catalyzed oxidative amination of styrene proceeds with either Markovnikov or anti-Markovnikov regioselectivity. The preferred isomer is dictated by the presence or absence of a Bronsted base (e.g., triethylamine or acetate), respectively (Scheme 12) [178,179]. Both of these reaction classes employ O2 as the stoichiometric oxidant, but optimal conditions include a copper cocatalyst. More recently, Stahl and coworkers found that the oxidative amination of unactivated alkyl olefins proceeds most effectively in the absence of a copper cocatalyst (Eq. 43) [180]. In the presence of 5mol% CUCI2, significant alkene amination is observed, but the product consists of a complicated isomeric mixture arising from migration of the double bond into thermodynamically more stable internal positions. 

The attractions of a drying agent which forms a homogeneous mixture with the substance to be dried, e.g. triethyl aluminium or dibutyl magnesium with hydrocarbons and some other compounds, are obvious the former can be used with methyl methacrylate, the latter with styrene and with dienes. However, it is questionable whether the difficulty of separating the dried compound completely from unused drying agent and the fire-hazard associated with many metal alkyls make the effort worth while, except in some special cases. 

Sodium and potassium are the two most frequently used alkali metals in side-chain alkylation. Sodium usually requires a promoter (o-chlorotoluene, anthracene) to form an organosodium intermediate that is the true catalyst of the reaction. A temperature range of 150-250°C is usually required for alkylation with monoolefins, whereas dienes and styrenes are reactive at lower temperatures. 

The higher stability of primary anion 37 as compared to secondary anion 38 explains the predominant formation of branched isomers. The high reactivity of conjugated dienes and styrenes compared with that of monoolefins is accounted for by the formation of new resonance-stabilized anions (39 and 40). Base-catalyzed alkylation with conjugated dienes may be accompanied by telomerization. The reason for this is that the addition of a second molecule of diene to the 39 monoadduct anion competes with transmetallation, especially at lower... 

Alkylation. Friedel-Crafts alkylation (qv) of benzene with ethylene or propylene to produce ethylbenzene [100-41 -4], CgH10, or isopropylbenzene [98-82-8], C9H12 (cumene) is readily accomplished in the liquid or vapor phase with various catalysts such as BF3 (22), aluminum chloride, or supported polyphosphoric acid. The oldest method of alkylation employs the liquid-phase reaction of benzene with anhydrous aluminum chloride and ethylene (23). Ethylbenzene is produced commercially almost entirely for styrene manufacture. Cumene [98-82-8] is catalytically oxidized to cumene hydroperoxide, which is used to manufacture phenol and acetone. Benzene is also alkylated with C1Q—C20 linear alkenes to produce linear alkyl aromatics. Sulfonation of these compounds produces linear alkane sulfonates (LAS) which are used as biodegradable deteigents. 

Support-bound C-nucleophiles have also been successfully added to imines. Poly-styrene-bound thiol esters can be converted into ketene acetals by O-silylation, and then alkylated with imines in the presence of Lewis acids. Further examples include Mannich reactions of support-bound alkynes and indoles (Table 10.10). Some Man-nich-type products (e.g. 3-(aminomethyl)indoles, 2-(aminomethyl)phenols, (3-amino ketones) are unstable and can decompose upon treatment with acids. 3-(Amino-... 

Styrene, one of the world s major organic chemicals, is derived from ethylene via ethylbenzene. Several recent developments have occurred with respect to this use for ethylene. One is the production of styrene as a co-product of the propylene oxide process developed by Halcon International (12). In this process, benzene is alkylated with ethylene to ethylbenzene, and the latter is oxidized to ethylbenzene hydroperoxide. This hydroperoxide, in the presence of suitable catalysts, can convert a broad range of olefins to their corresponding oxirane compounds, of which propylene oxide presently has the greatest industrial importance. The ethylbenzene hydroperoxide is converted simultaneously to methylphenyl-carbinol which, upon dehydration, yields styrene. Commercial application of this new development in the use of ethylene will be demonstrated in a plant in Spain in the near future. 

The reactions of tert-alkyl hydroperoxides with ferrous ion generate alkoxy radicals. These free-radical initiator systems are used industrially for the emulsion polymerization and copolymerization of vinyl monomers, c.g., butadiene-styrene. Alkyl hydroperoxides are among tile most drermally stable organic peroxides. However, hydroperoxides are sensitive to chain decomposition reactions initiated by radicals and/or transition-metal ions. Such decompositions, if not controlled, can be autoaccelerating and sometimes can lead to violent decompositions when neat hydroperoxides or concentrated solutions of hydroperoxides are involved,... 

VinyUoluene. Vinyltolnene is used as a resin modifier in nnsaturated polyester resins. Its manufacture is similar to that of styrene toluene is alkylated with ethylene, and the resulting ethyltoluene is dehydrogenated to yield vinyltoluene. 

Alkylation with styrene gives 2,6-dialkyl TPB with a selectivity of 90% at 100% conversion. When the alkylation of TBP is completed, an excess of o-xylene is introduced into the reaction system, and 2,6-dialkylphenol is obtained through the trans alkylation without the need for separation of 2,6-dialkyl-4-/6r/-butylphenol (160) [Eq. (20)]. 

Both diastereomeric pairs of catalyst 30 and 31 were prepared in two steps, starting with a ring opening of optically pure styrene oxide with chiral amines, followed by alkylation. Interestingly, the alkylation of glycinate derivative 20 using 30a showed a... 

Addition of dimethylsulfonium methylide (122) to various Michael acceptors (121), followed by alkylation, has been reported to produce functionalized 1-substituted alkenes (124), arising via the unprecedented elimination (123), rather than the usual cyclopropanation products. In silyl substituted substrates, where a facile Peterson-type olefination is possible from the adduct, elimination took place instead. Aryl-substituted Michael acceptors (121 R1 = Ar) underwent a similar olefination to give 1-substituted styrene derivatives with moderate yields along with a side product, which arose by nucleophilic demethylation from the adduct of dimethylsulfonium methylide and arylidene malonates. Hammett studies revealed that selectivity for olefination versus demethylation increases as the aryl substituent becomes more electron deficient.164... 

BTX Chemistry (Benzene, Toluene, Xylene). Styrene, discussed under C-2 chemistry, is one of the main industrial chemicals made from benzene. Most benzene is alkylated with ethylene to form ethylbenzene, which is dehydrogenated to styrene (see Equation 10). 

Similar conditions were also applied with the aim to couple styrenes 44 with 2-bromoalkyl ethers or 2-bromoalkyl amines 50 and Grignard reagents (Fig. 16) [138], In contrast to alkyl halides bearing donor functionalities more remote from... 

Styrene. Styrene is the largest benzene derivative with annual consumption about 11.5 billion lb in the United States. It is produced mainly by catalytic dehydrogenation of high-purity ethylbenzene (EB) in the vapor phase. The manufacture process for EB is based on ethylene alkylation with excess benzene. This can be done in a homogeneous system with aluminum chloride catalyst or a heterogeneous solid acid catalyst in either gas or liquid-phase reaction. In the past decade, the liquid-phase alkylation with zeolite catalyst has won acceptance. Those processes have advantages of easier product separation, reducing waste stream, and less corrosion. In addition, it produces less xylene due to lower... 

The ability to accept electrons from donors is particularly pronounced in acrylic acid derivatives [85] its alkyl esters [78, 87, 88], acrylonitrile [88], acrylamide, hydroxylacrylates [85], and further in styrenes substituted with an electronegative atom or group m-nitrostyrene, 2,6-dichlorostyrene [86], / -nitrostyrene [89] bicyclobutane-1-carbonitrile [89] lactones /J-propio-Iactone [85], sulfolactone vinyl ketones [87] unsaturated dicarboxylic acids and their derivatives diethyl fumarate, fumaronitrile [90], ROOC—N— N—COOR [86], cyclic anhydrides of diacids [91 ], particularly maleic anhydride [78, 92] ethylenes substituted with electronegative groups [93, 95]... 

Benzene alkylation ZSM-5, REY Ethylbenzene and styrene production with low by-product yield... 

Polysulfobetaines derived from alternating styrene-maleic anhydride copolymers 32 are easily prepared by ring opening of the anhydride moiety with 3-dimethylaminopropylamine, imidizing the resulting poly(amic acid) by heating, and alkylation with propane sultone [70-72]. For investigations of structure-property relationships additionally to 32b, the polymers 33 and 34 were synthesized [71]. The ionene-like polymer 33 was prepared... 

From the discussion above, it is clear that there is no evidence for catalysis of persulfate initiation in emulsion polymerization systems. However, many ionic reactions have been shown to be subject to large catalytic effects in the presence of emulsifier micelles (Fendler and Fendler, 1975) so that the question arises as to whether there are any radical reactions that are subject to micellar catalysis and whether this phenomenon plays any part in any emulsion polymerization systems, Prima fade evidence that uiicellar catalysis may be important when emulsified monomer is allowed to polymerize thermally is provided by the work of Asahara et al. (1970, 1973) who find that several emulsifiers decrease the energy of activation for thermal initiation of alkyl methacrylate and styrene, [n particular, the energy of activation for thermal initiation of styrene emulsified with sodium tetrapropylene benzene solfonate was reported as S3 kl mol. much lower than any value determined in bulk. Hui and Hamielec s value of ] IS kj tnol (1972) seems to be representative of the data available on thermal initiation in bulk. The ctmclusions of Asahara et al. are based on observations of the temperature dependence of the degree of polymerization and are open to several objections. 

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