Styrene-acrylonitrile blend

Wastlund, C., Berndtsson, H., and Maurer, F. H. J., Miscibility of styrene—maleic anhydride and styrene—acrylonitrile blends studied by positron annihilation lifetime spectroscopy, Macmmolecules, 31, 3322-3327 (1998). 

Poly(methyl methacrylate) + (Styrene/acrylonitrile) - Blend... 

Other blends of polycarbonate have limited markets so far. The most significant blends are with polyurethanes, polyetherimides, acrylate—styrene-acrylonitrile (ASA), acrylonitrile—ethylene—styrene (AES), and styrene—maleic anhydride (SMA). 

A commercially important example of the special case where one monomer is the same in both copolymers is blends of styrene—acrylonitrile, 1 + 2, or SAN copolymers with styrene—maleic anhydride, 1 + 3, or SMA copolymers. The SAN and SMA copolymers are miscible (128,133,144) so long as the fractions of AN and MA are neatly matched, as shown in Figure 4. This suggests that miscibility is caused by a weak exothermic interaction between AN and MA units (128,133) since miscibility by intramolecular repulsion occurs in regions where 02 7 can be shown (143) by equation 11. 

Fig. 4. Miscibihty map for blends of styrene—acrylonitrile copolymers (SAN), with styrene—maleic anhydride copolymers (SMA).

Fig. 5. Phase behavior of blends of a styrene—acrylonitrile copolymer containing 19 wt % of acrylonitrile with other SAN copolymers of varying AN content and as a function of the molecular weight of the two copolymers (° ) one-phase mixture ( ) two-phase mixtures as judged by optical clarity. Curve...

Acrylonitrile—Butadiene—Styrene. ABS is an important commercial polymer, with numerous apphcations. In the late 1950s, ABS was produced by emulsion grafting of styrene-acrylonitrile copolymers onto polybutadiene latex particles. This method continues to be the basis for a considerable volume of ABS manufacture. More recently, ABS has also been produced by continuous mass and mass-suspension processes (237). The various products may be mechanically blended for optimizing properties and cost. Brittle SAN, toughened by SAN-grafted ethylene—propylene and acrylate mbbets, is used in outdoor apphcations. Flame retardancy of ABS is improved by chlorinated PE and other flame-retarding additives (237). 

Following the success in blending rubbery materials into polystyrene, styrene-acrylonitrile and PVC materials to produce tough thermoplastics the concept has been used to produce high-impact PMMA-type moulding compounds. These are two-phase materials in which the glassy phase consists of poly(methyl methacrylate) and the rubbery phase an acrylate polymer, usually poly(butyl acrylate Commercial materials of the type include Diakon MX (ICI), Oroglas... 

Although the nitrile rubbers employed normally contain about 35% acrylonitrile the inclusion of nitrile rubber with a higher butadiene content will increase the toughness at low temperatures. For example, whereas the typical blend cited above has an impact strength of only 0.9 ft Ibf in notch at 0°F, a blend of 70 parts styrene-acrylonitrile, 30 parts of nitrile rubber (35% acrylonitrile) and 10 parts nitrile rubber (26% acrylonitrile) will have an impact value of 4.5 ftlbfin notch at that temperature. ... 

Property Units G.P. polystyrene Medium-impact PS-SBR blend Very high impact PS-SBR blend Styrene acrylonitrile Medium impact ABS High impact ABS MBS... 

Polypropylene block and graft copolymers are efficient blend compatibilizers. These materials allow the formation of alloys, for example, isotactic polypropylene with styrene-acrylonitrile polymer or polyamides, by enhancing the dispersion of incompatible polymers and improving their interfacial adhesion. Polyolefinic materials of such types afford property synergisms such as improved stiffness combined with greater toughness. 

Coran and Patel [33] selected a series of TPEs based on different rubbers and thermoplastics. Three types of rubbers EPDM, ethylene vinyl acetate (EVA), and nitrile (NBR) were selected and the plastics include PP, PS, styrene acrylonitrile (SAN), and PA. It was shown that the ultimate mechanical properties such as stress at break, elongation, and the elastic recovery of these dynamically cured blends increased with the similarity of the rubber and plastic in respect to the critical surface tension for wetting and with the crystallinity of the plastic phase. Critical chain length of the rubber molecule, crystallinity of the hard phase (plastic), and the surface energy are a few of the parameters used in the analysis. Better results are obtained with a crystalline plastic material when the entanglement molecular length of the... 

Engineering polymers are often used as a replacement for wood and metals. Examples include polyamides (PA), often called nylons, polyesters (saturated and unsaturated), aromatic polycarbonates (PCs), polyoxymethylenes (POMs), polyacrylates, polyphenylene oxide (PPO), styrene copolymers, e.g., styrene/ acrylonitrile (SAN) and acrylonitrile/butadiene/styrene (ABS). Many of these polymers are produced as copolymers or used as blends and are each manufactured worldwide on the 1 million tonne scale. 

This method involves the mechanical blending of styrene-acrylonitrile copolymers and acrylonitrile-butadiene rubbers. Many products are possible depending on the composition of each copolymer and the relative amounts employed. 

In an example 70 parts (70 30 styrene acrylonitrile-copolymer) gets blended with 40 parts (35 65 acrylonitrile butadiene rubber). After it gets blended, the coagulation of the polymer is brought about by adding an acid or salt. 

Styrene-acrylonitrile (SAN) copolymers have a high natural affinity for PBT, giving blends with good mechanical properties. If the SAN copolymer is grafted... 

ISO 4894-1 1997 Plastics - Styrene/acrylonitrile (SAN) moulding and extrusion materials -Part 1 Designation system and basis for specifications ISO 4894-2 1995 Plastics - Styrene/acrylonitrile (SAN) moulding and extrusion materials -Part 2 Preparation of test specimens and determination of properties ISO 19220 2004 Plastics piping systems for soil and waste discharge (low and high temperature) inside buildings - Styrene copolymer blends (SAN PVC)... 

PC/SAN alloys are blends of polycarbonate (PC), styrene-acrylonitrile copolymer (SAN) and a special rubber system. The enhanced resistance to therm ageing allows applications such as instrument panel support for the Ford Focus C-MAX, support structures for centre consoles, armrests and cup holders. 

Copolymerization allows the synthesis of an almost unlimited number of different products by variations in the nature and relative amounts of the two monomer units in the copolymer product. A prime example of the versatility of the copolymerization process is the case of polystyrene. More than 11 billion pounds per year of polystyrene products are produced annually in the United States. Only about one-third of the total is styrene homopolymer. Polystyrene is a brittle plastic with low impact strength and low solvent resistance (Sec. 3-14b). Copolymerization as well as blending greatly increase the usefulness of polystyrene. Styrene copolymers and blends of copolymers are useful not only as plastics but also as elastomers. Thus copolymerization of styrene with acrylonitrile leads to increased impact and solvent resistance, while copolymerization with 1,3-butadiene leads to elastomeric properties. Combinations of styrene, acrylonitrile, and 1,3-butadiene improve all three properties simultaneously. This and other technological applications of copolymerization are discussed further in Sec. 6-8. 

ABS is a blend of styrene/acrylonitrile-copolymer with butadiene/slyrene-copolymer... 

Novel styrenic-based TPEs based on blends of a thermoplastic (polystyrene or styrene acrylonitrile) with a rubber (styrene butadiene or ethylene vinylacetate), with special reference to compatibilization and dynamic vulcanization, were reported by Patel et al. The performance properties were correlated with the interaction parameter and the phase morphology of the blend components [62]. 

However, a reactive styrene acrylonitrile copolymer (SAN)/gly-cidl methacrylate copolymer was found to be an effective reactive compatibilizer for the blends. Ethyltriphenyl phosphonium bromide was used as the catalyst. Probably, the epoxide groups react either with carboxyl or with hydroxyl groups of the PLLA end groups. This so modified polymer acts as the compatibilizer. Compatibilized PLLA/ABS blends exhibit an improved impact strength and an im-... 

A.G. Boricha and Z. Murthy, Acrylonitrile butadiene styrene/chitosan blend membranes Preparation, characterization and performance for the separation of heavy metals, J. Membr. Sci., 339(l-2) 239-249, September 2009. 

J.A. Herbig and 1.0. Salyer, Binary blends of styrene/acrylonitrile copolymer and butyl acrylate/acry-lonitrile copolymer and methods for preparing the same, US Patent 3118855, assigned to Monsanto Chemicals, January 21,1964. 

H.P. Siebel and H.-W. Otto, Styrene- acrylonitrile copolymers blended with graft copolymers of styrene onto butadiene-alkyl acrylate-vinyl alkyl ether terpolymers, US Patent 3280219, assigned to BASF AG, October 18,1966. 

M. Fowler, J. Barlow, and D. Paul, Effect of copolymer composition on the miscibility of blends of styrene-acrylonitrile copolymers with poly (methyl methacrylate), Polymer, 28(7) 1177-1184, June 1987. 

R. Schafer, J. Zimmermann, J. Kressler, and R. Miilhaupt, Morphology and phase behaviour of poly(methyl methacrylate)/poly(styrene-co-acrylonitrile) blends monitored by fti.r. microscopy, Polymer, 38(15) 3745-3752, July 1997. 

C.M. Benson and R.P. Burford, Morphology and properties of acrylate styrene acrylonitrile/polybutylene terephthalate blends,. Mater. Sci.,... 

Step 3—In a separate step, styrene-acrylonitrile (SAN) resin is prepared by emulsion, suspension, or mass polymerization by free-radical techniques. The operation is carried out in stainless-steel reactors operated at about 75°C (167°F) and moderate pressure for about 7 hours. Tlie final chemical operation is the blending of the ABS graft phase with the SAN resin, plus adding various antioxidants, lubricants, stabilizers, and pigments. Final operations involve preparation of a slurry of fine resin particles (via chemical flocculation), filtering, and drying in a standard fluid-bed dryer at 121-132°C (250-270°F) inlet air temperature. 

Further evidence of the heat stability of the PTHF blends with PVC and CPVC was obtained in an oven aging test at 350°F. Samples were removed from the oven at 10-minute intervals and compared with similarly treated blends containing the impact modifier, a styrene/acrylonitrile/butadiene terpolymer. The blends containing PTHF were outstanding in their resistance to discoloration at elevated temperature. The blends containing the terpolymer showed some darkening at 90 minutes and were brown at 370 minutes. The PTHF blends did not discolor at all until 190 minutes, and 920 minutes were required for the... 

The growth of these materials is reflected in the number of polymers which are being glass reinforced. These include polypropylene, polystyrene, styrene acrylonitrile, nylon, polyethylene, acrylonitrile-butadiene-styrene, modified polyphenylene oxide, polycarbonate, acetal, polysulfone, polyurethane, poly (vinyl chloride), and polyester. In addition, the reinforced thermoplastics available now include long-fiber compounds, short-fiber compounds, super concentrates for economy, a combination of long and short fibers, and blends of polymer and fibrous glass. 

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