Flow streams

A single-channel manifold also can be used for systems in which a chemical reaction generates the species responsible for the analytical signal. In this case the carrier stream both transports the sample to the detector and reacts with the sample. Because the sample must mix with the carrier stream, flow rates are lower than when no chemical reaction is involved. One example is the determination of chloride in water, which is based on the following sequence of reactions. ... 

In a concentric-tube nebulizer, the sample solution is drawn through the inner capillary by the vacuum created when the argon gas stream flows over the end (nozzle) at high linear velocity. As the solution is drawn out, the edges of the liquid forming a film over the end of the inner capillary are blown away as a spray of droplets and solvent vapor. This aerosol may pass through spray and desolvation chambers before reaching the plasma flame. 

A hypothetical moving-bed system and a Hquid-phase composition profile are shown in Figure 7. The adsorbent circulates continuously as a dense bed in a closed cycle and moves up the adsorbent chamber from bottom to top. Liquid streams flow down through the bed countercurrently to the soHd. The feed is assumed to be a binary mixture of A and B, with component A being adsorbed selectively. Feed is introduced to the bed as shown. 

Fig. 10. Stream flow over (a) a broad-crested, rectangular weir (b) a cross-current view of the rectangular and CipoUetti weirs (c) a trape2oidal-notch or CipoUetti weir (d) a sharp-crested, triangular, or V-notch weir (e) a cross-current view of the V-notch and hyperboHc-notch weirs and ( a...

Fig. 11. The ParshaH flume showing (a) flume constmction and (b) stream flow (9).

Semicontinuous and continuous systems are, with few exceptions, practiced in columns. Most columnar systems are semicontinuous since flow of the stream being processed must be intermpted for regeneration. Columnar installations almost always involve the process stream flowing down through a resin bed. Those that are upflow use a flow rate that either partially fluidizes the bed, or forms a packed bed against an upper porous barrier or distributor for process streams. 

The space immediately above the resin bed may or may not be filled with Hquid in downward flow systems, depending on the design. If not filled, water entering the column from the top and impinging on the upper surface of the resin bed forms hills and valleys unless the flow is dispersed over the cross-sectional area. A distributor similar to the one used to collect resin below the bed, or splash plate, is placed a short distance above the resin bed to improve the distribution of the process stream flow. 

At times, the process stream flow must be increased after the initial installation to satisfy production demands. Depending on the magnitude of the increase, the existing system may or may not be able to handle the added flow. If it can, regeneration frequency must increase. Adding more resin to the column is often considered an alternative to installing another column. Resin addition lessens the space for backwash and may be a cause for poor column performance. 

The gaseous ammonia is passed through electrostatic precipitators for particulate removal and mixed with the cooled gas stream. The combined stream flows to the ammonia absorber where the ammonia is recovered by reaction with a dilute solution of sulfuric acid to form ammonium sulfate. Ammonium sulfate precipitates as small crystals after the solution becomes saturated and is withdrawn as a slurry. The slurry is further processed in centrifuge faciHties for recovery. Crystal size can be increased by employing one of two processes (99), either low differential controUed crystallization or mechanical size enlargement by continuous compacting and granulation. 

AH three parameters, the cut size, sharpness index, and apparent bypass, are used to evaluate a size separation device because these are assumed to be independent of the feed size distribution. Other measures, usually termed efficiencies, are also used to evaluate the separation achieved by a size separation device. Because these measures are dependent on the feed size distribution, they are only usefiil when making comparisons for similar feeds. AH measures reduce to either recovery efficiency, classification efficiency, or quantitative efficiency. Recovery efficiency is the ratio of the amount of material less than the cut size in the fine stream to the amount of material less than the cut size in the feed stream. Classification efficiency is defined as a corrected recovery efficiency, ie, the recovery efficiency minus the ratio of the amount of material greater than the cut size in the fine stream to the amount of material greater than the cut size in the feed stream. Quantitative efficiency is the ratio of the sum of the amount of material less than the cut size in the fine stream plus the amount of material greater than the cut size in the coarse stream, to the sum of the amount of material less than the cut size in the feed stream plus the amount of material greater than the cut size in the feed stream. Thus, if the feed stream analyzes 50% less than the cut size and the fine stream analyzes 95% less than the cut size and the fine stream flow rate is one-half the feed stream flow rate, then the recovery efficiency is 95%, the classification efficiency is 90%, and the quantitative efficiency is 95%. 

There are relationships between the independent size separation device parameters and the dependent size separation efficiencies. For example, the apparent bypass value does not affect the size distribution of the fine stream but does affect the circulation ratio, ie, the ratio of the coarse stream flow rate to the fine stream flow rate. The circulation ratio increases as the apparent bypass increases and the sharpness index decreases. Consequendy, the yield, the inverse of the circulating load (the ratio of the feed stream flow rate to the fine stream flow rate or the circulation ratio plus one), decreases hence the efficiencies decrease. For a device having a sharpness index of 1, the recovery efficiency is equal to (1 — a). 

The impounding and absorption lagoon has no overflow or there may be an intermittent discharge during periods of high stream flow. These lagoons are particularly suitable to short seasonal operations in arid regions. 

Although stream standards are the most reaUstic in light of the use of the assimilative capacity of the receiving water, they are difficult to administer and control in an expanding industrial and urban area. The equitable allocation of poUutional loads for many industrial and municipal complexes also poses pohtical and economic difficulties. A stream standard based on minimum dissolved oxygen at low stream flow intuitively implies a minimum degree of treatment. One variation of stream standards is the specification of a maximum concentration of a poUutant (ie, the BOD) in the stream after mixing at a specified low flow condition. 

Pervaporation. Vapor arbitrated pervaporation is used to remove ethanol from whiskey by selective passage of the alcohol through a membrane. Whiskey flows on one side of a membrane. A water-vapor stream flows on the other side and sweeps away the ethanol that permeates the membrane. Thus alcohol reduction and selective retention of flavor and aroma components can be achieved usiag membranes with a particular porosity. The ethanol can be recovered by condensing or scmbbiag the vapor stream. Pervaporation systems operate at or slightly above atmospheric pressure (Fig. 

The hydrocarbon gas feedstock and Hquid sulfur are separately preheated in an externally fired tubular heater. When the gas reaches 480—650°C, it joins the vaporized sulfur. A special venturi nozzle can be used for mixing the two streams (81). The mixed stream flows through a radiantly-heated pipe cod, where some reaction takes place, before entering an adiabatic catalytic reactor. In the adiabatic reactor, the reaction goes to over 90% completion at a temperature of 580—635°C and a pressure of approximately 250—500 kPa (2.5—5.0 atm). Heater tubes are constmcted from high alloy stainless steel and reportedly must be replaced every 2—3 years (79,82—84). Furnaces are generally fired with natural gas or refinery gas, and heat transfer to the tube coil occurs primarily by radiation with no direct contact of the flames on the tubes. Design of the furnace is critical to achieve uniform heat around the tubes to avoid rapid corrosion at "hot spots."... 

Mathematically speaking, a process simulation model consists of a set of variables (stream flows, stream conditions and compositions, conditions of process equipment, etc) that can be equalities and inequalities. Simulation of steady-state processes assume that the values of all the variables are independent of time a mathematical model results in a set of algebraic equations. If, on the other hand, many of the variables were to be time dependent (m the case of simulation of batch processes, shutdowns and startups of plants, dynamic response to disturbances in a plant, etc), then the mathematical model would consist of a set of differential equations or a mixed set of differential and algebraic equations. 

The designer usually wants to specify stream flow rates or parameters in the process, but these may not be directly accessible. For example, the desired separation may be known for a distiUation tower, but the simulation program requires the specification of the number of trays. It is left up to the designer to choose the number of trays that lead to the desired separation. In the example of the purge stream/ reactor impurity, a controller module may be used to adjust the purge rate to achieve the desired reactor impurity. This further complicates the iteration process. 

For the special case of a single stream flowing through the system, Eq. (4-360) becomes... 

Dew-Point Method For many applications, the dew point is the desired moisture measurement. VHien concentration is desired, the relation between water content and dew point is well-known and available. The dew-point method requires an inert surface whose temperature can be adjusted and measured, a sample gas stream flowing past the surface, a manipulated variable for adjusting the surface temperature to the dew point, and a means of detecting the onset of con-densation. 

The heated-thermocouple anemometer measures gas velocity from the cooling effect of the gas stream flowing across the hot junctions of a thermopile supplied with constant electrical power input. Alternate junctions are maintained at ambient temperature, thus compensatiug for the effect of ambient temperature. For details see Bunker, Proc. Instrum. Soc. Am., 9, pap. 54-43-2 (1954). 

FIG. 20" 7 Normal closed-circuit continuous grinding system with stream flows and composition matrices, obtained hy solving material-halance equations. [Callcott, Trans. Inst. Min. Metall., 76(1), Cl-11 (1967).]... 

Dispersion Model An impulse input to a stream flowing through a vessel may spread axially because of a combination of molecular diffusion and eddy currents that together are called dispersion. Mathematically, the process can be represented by Fick s equation with a dispersion coefficient replacing the diffusion coefficient. The dispersion coefficient is associated with a linear dimension L and a linear velocity in the Peclet number, Pe = uL/D. In plug flow, = 0 and Pe oq and in a CSTR, oa and Pe = 0. 

Enzymes can be immobihzed in sheets. One design had discs of enzymes fastened to a rotating shaft to improve mass transfer, and an alternate design had the feed stream flowing back and forth through sandwiches of sheets with enzyme. However, volumetric efficiency of such reactors is low because sheets with finite spacing offer less area than that of packed particles. 

During this preparation stage, analysts will frequently find that there is insufficient quantity or quality of measurements to close the material balance. Analysts should make eveiy effort to measure aU stream flows and compositions for the actual test. They should not rely upon closing material balances by back-calculating missing streams. Tne material balance closure will provide a check on the vahdity of the measurements. This preparatoiy material balance will help to identify additional measurements and schedule the installation of the additional instruments. 

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