Renewable feedstocks oleochemicals

Surfactants can be produced from both petrochemical resources and/or renewable, mostly oleochemical, feedstocks. Crude oil and natural gas make up the first class while palm oil (+kernel oil), tallow and coconut oil are the most relevant representatives of the group of renewable resources. Though the worldwide supplies of crude oil and natural gas are limited—estimated in 1996 at 131 X 1091 and 77 X 109 m3, respectively [28]—it is not expected that this will cause concern in the coming decades or even until the next century. In this respect it should be stressed that surfactant products only represent 1.5% of all petrochemical uses. Regarding the petrochemically derived raw materials, the main starting products comprise ethylene, n-paraffins and benzene obtained from crude oil by industrial processes such as distillation, cracking and adsorption/desorption. The primary products are subsequently converted to a series of intermediates like a-olefins, oxo-alcohols, primary alcohols, ethylene oxide and alkyl benzenes, which are then further modified to yield the desired surfactants. 

The biorefinery scheme was developed initially for carbohydrate-containing feedstocks. Large biorefineries are currently operating in the USA (e.g., Cargill at Blair, Nebraska) and in Europe (e.g., Roquette Frs. at Lestrem, France). The concept can be extended to produce chemicals from other renewable feedstocks. An integrated production of oleochemicals and biofuels can be achieved in biorefineries using vegetables oils as main feedstock to produce versatile platform mole-... 

Justin Stege (Diversa Corporation) discussed the molecular evolution of enzymes for particular pathways, with a focus on the modification of oil composition. Oleochemical applications for such enzymes include applications as biocatalysts for fatty acid modifications. In a program to integrate production and processing, such enzymes can be used to modify the fatty acid content of vegetable oils in planta. Results show that expressing such new enzymes in oilseed crops has resulted in altered oil composition, and that the features may be used to better design plant-based oils for use as biofuels and as improved renewable feedstocks. 

Schematic pathways to oleochemical polyols. (Source T. Roloff, U. Erkens and R. Hofer, Polyols based on renewable feedstocks A significant alternative, Urethanes Technology, August/September 2005, 29.)...

As a class of surfactant, sulphonated methyl esters (SMEs) have been known since the 1980s, but have not been widely commercialised. Through the late 1990s into 2000, there were signs of increased use in Asia and the United States across a variety of applications. They share many similarities with olefin sulphonates but, importantly, they are made from renewable oleochemical feedstocks. This is preferred by many formulators, particularly in cosmetic and personal care applications. 

The evolntion of the sophisticated prodncts and chemical-process technologies that are used today trace their origins back to the nineteenth centnry and the nascent chemical industry that relied on renewable oleochemical feedstocks. Synthetic snrfactants prepared by the reaction of olive oil with sulfnric acid, performed by Fremy in 1831, was among the first." ... 

In looking at the life cycle analysis of surfactants based on renewable materials versus petrochemical feedstocks there are pros and cons to each side. Petrochemical processes use more energy but generate less waste whereas agricultural processes generate more waste and gaseous emissions. However, the opportunities for efficiency improvements are greater in the oleochemical and allied industries than in the petrochemical industry [40]. 

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