Reactor solids, types

For these types of reactor solids, the carbonaceous solids content varies usually from about 20 to 40%. The components of these solids are listed in Table VII. Optical examination of the solids has shown that they are primarily composed of mixtures of semi-cokes formed during liquefaction by retrogressive reactions with chars derived from macerals. Unreacted macerals comprise only a small fraction of these solids (65,74,75). 

Metallic Solid type of solid characterized by delocalized electrons and metal atoms occupying lattice points Metalloid elements have properties intermediate between metals and nonmetals Mixture combination of two or more substances where the individual substances maintain their identity Moderator a material such as graphite or deuterium used to slow down neutrons in nuclear reactors... 

For this heat recovery, continuous operation with the use of heat exchangers between the inlet flow and outlet flow of the reactor is needed. With a batch-type reactor, solid particles can be handled rather easily, but it is difficult to achieve heat recovery at a high efiiciency. This is because the reactor has to be cooled down and depressurized for placement of the feedstock and recovery of the ash and char. Without continuous operation, the hydrothermal process would be inappiopiiate for an energy conversion process. 

The DWSA installation can be divided into two main parts. The first part consists of an air preheater, fluidised bed reactor, solid fuel dosing vessel with on-line mass determination system and a hot gas cleaning section, containing a cyclone and a ceramic candle filter (Schumacher type). In the fluidised bed reactor the solid fuel is gasified with air to produce a low calorific value (LCV) gas that is cleaned of fly ash and unreacted solid carbonaceous material. Air and also additional nitrogen can be preheated and is introduced into the reactor by four nozzles just above the distributor plate. The reactor is electrically heated in order to maintain a constant temperature over bed as well as freeboard section. The solid fuel is fed into the bed section in the bottom part Just above the distributor by a screw feeder from beside. The hot gas cleaning section ensures a good gas-solid separation efficiency, with filter temperatures of about 500 C. 

In a fixed bed reactor, gas phase reactions are generally carried out using a stationary bed of solid catalyst. In a typical reactor, suitable screens support the bed of catalyst particles, through which the gas phase flows. Gaseous reactants adsorb on the catalyst surface, reactions occur on this surface and reaction products desorb back to the gas phase. Two major types of fixed bed reactor are the conventional axial flow fixed bed reactor and the radial flow fixed bed reactor. These types are shown... 

Various ways of introducing a sample into a pyrolyser of the tubular reactor (furnace) type have been described. The sample can be introduced into the pyrolysis zone with the aid of a magnet [73], directly by means of a special injector for solid samples [74] and by gravity (free fall) [75]. The latter type of furnace pyrolysers includes a simple vertical device developed by Japanese investigators [75]. It meets the general requirements imposed on pyrolysers of this type, namely (1) it is made of an inert material (quartz) ... 

Loading and unloading of the THTR reactor core was carried out while the bumup of the pebble-shaped fuel elements was monitored by means of a bumup measuring system. The main component of this system was the bumup measuring reactor (Solid Moderated Reactor) in which a reactivity effect is caused by operating elements as they pass through the reactor. Evaluation of this effect permits determination of the type of element and, in case of fuel elements, the bumup of the element. 

An effective temperature control, which is a general problem with gas phase processes, can be realized for solid/gas processes by choosing a fluidized bed reactor. TTiis type of reactor usually has a good thermal stability. However, the residence time distribution for the gas phase in a fluidized bed is relatively large, which may limit the attainable degree of conversion. 

Many configurations of laboratory reactors have been employed. Rase (Chemical Reactor Design for Proce.s.s Plants, Wiley, 1977) and Shah (Ga.s-Liquid-Solid Reactor Design, McGraw-Hill, 1979) each have about 25 sketches, and Shah s bibliography has 145 items classified into 22 categories of reactor types. Jankowski et al. (Chemlsche Tech-nik, 30, 441 46 [1978]) illustrate 25 different lands of gradientless laboratory reactors for use with solid catalysts. 

Solids Discharge The type of discharge mechanism utilized is dependent upon the necessity of sealing the atmosphere inside the fluidized-bea reactor and the subsequent treatment of the sohds. The simplest solids discharge is an overflow weir. This can be used only when the escape of fluidizing gas does not present any hazards due to... 

FIG. 18-89 Reactor-clarifier of the high-rate solids-contact type. (EIMCO Process Equipment Co.)... 

Two lists of gas/liquid reactions of industrial importance have been compiled recently. The literature survey by Danckwerts (Gas-Liquid Reactions, McGraw-Hill, 1970) cites 40 different systems. A supplementary list by Doraiswamy and Sharma (Heterogeneous Reactions Fluid-Lluid-Solid Reactions, Wiley, 1984) cites another 50 items, and indicates the most suitable land of reactor to be used for each. Estimates of values of parameters that may be expec ted of some types of gas/liquid reac tors are in Tables 23-9 and 23-10. 

A hst of 74 GLS reacdions with hterature references has been compiled by Shah Gas-Liquid-Solid Reactions, McGraw-HiU, 1979), classified into groups where the solid is a reactant, or a catalyst, or inert. A hst of 75 reactions made by Ramachandran and Chaudhari (Three-Phase Chemical Reactors, Gordon and Breach, 1983) identifies reactor types, catalysts, temperature, and pressure. They classify the processes according to hydrogenation of fatty oils, hydrodesulfurization, Fischer-Tropsch reactions, and miscellaneous hydrogenations and oxidations. 

Tubular reactors have been the main tools to study continuous flow processes for vapor or gas-phase reactions. These are also used for reaction in tv o flowing phases over a solid catalyst. When the catalyst is in a fixed bed, the contact between the liquid on the outside surface of the particulate is uncertain. For slurry-type solid catalyst the residence time of the catalyst or the quantity in the reactor volume can be undefined. 

In the steady-state operation of the OXITOX reactor, pelletized solid of catalytieally aetivated sodium earbonate slides down a Silo type reaetor. Counter-current to the solid flow, the polluted air rises through the sliding bed of solids. At reaction temperature the following reaetion oecurs ... 

Figure 4-8 shows a continuous reactor used for bubbling gaseous reactants through a liquid catalyst. This reactor allows for close temperature control. The fixed-bed (packed-bed) reactor is a tubular reactor that is packed with solid catalyst particles. The catalyst of the reactor may be placed in one or more fixed beds (i.e., layers across the reactor) or may be distributed in a series of parallel long tubes. The latter type of fixed-bed reactor is widely used in industry (e.g., ammonia synthesis) and offers several advantages over other forms of fixed beds. 

The effect of physical processes on reactor performance is more complex than for two-phase systems because both gas-liquid and liquid-solid interphase transport effects may be coupled with the intrinsic rate. The most common types of three-phase reactors are the slurry and trickle-bed reactors. These have found wide applications in the petroleum industry. A slurry reactor is a multi-phase flow reactor in which the reactant gas is bubbled through a solution containing solid catalyst particles. The reactor may operate continuously as a steady flow system with respect to both gas and liquid phases. Alternatively, a fixed charge of liquid is initially added to the stirred vessel, and the gas is continuously added such that the reactor is batch with respect to the liquid phase. This method is used in some hydrogenation reactions such as hydrogenation of oils in a slurry of nickel catalyst particles. Figure 4-15 shows a slurry-type reactor used for polymerization of ethylene in a sluiTy of solid catalyst particles in a solvent of cyclohexane. 

Reactor type Sampling and analysis Isothermality Solid contact Fluid- decaying catalyst Ease of construction... 

Each stage of particle formation is controlled variously by the type of reactor, i.e. gas-liquid contacting apparatus. Gas-liquid mass transfer phenomena determine the level of solute supersaturation and its spatial distribution in the liquid phase the counterpart role in liquid-liquid reaction systems may be played by micromixing phenomena. The agglomeration and subsequent ageing processes are likely to be affected by the flow dynamics such as motion of the suspension of solids and the fluid shear stress distribution. Thus, the choice of reactor is of substantial importance for the tailoring of product quality as well as for production efficiency. 

There are two basic types of packed-bed reactors those in which the solid is a reactant and those in which the solid is a catalyst. Many e.xaniples of the first type can be found in the extractive metallurgical industries. In the chemical process industries, the designer normally meets the second type, catalytic reactors. Industrial packed-bed catalylic reactors range in size from units with small tubes (a few centimeters in diameter) to large-diameter packed beds. Packed-bed reactors are used for gas and gas-liquid reactions. Heat transfer rates in large-diameter packed beds are poor and where high heat transfer rates are required, Jluidized beds should be considered. ... 

Johnson et al. (J4) investigated the hydrogenation of a-methylstyrene catalyzed by a palladium-alumina catalyst suspended in a stirred reactor. The experimental data have recently been reinterpreted in a paper by Polejes and Hougen (P4), in which the original treatment is extended to take account of variations in catalyst loading, variations in impeller type, and variations of gas-phase composition. Empirical correlations for liquid-side resistance to gas-liquid and liquid-solid mass transfer are presented. 

The expression gas-liquid fluidization, as defined in Section III,B,3, is used for operations in which momentum is transferred to suspended solid particles by cocurrent gas and liquid flow. It may be noted that the expression gas-liquid-solid fluidization has been used for bubble-column slurry reactors (K3) with zero net liquid flow (of the type described in Sections III,B,1 and 1II,V,C). The expression gas-liquid fluidization has also been used for dispersed gas-liquid systems with no solid particles present. 

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