Polymer-based adhesives

Free mono- and multilayer films may be adhesive- or extmsion-bonded in the laminating process. The bonding adhesive may be water- or solvent-based. Alternatively, a temperature-dependent polymer-based adhesive without solvent may be heated and set by cooling. In extmsion lamination, a film of a thermoplastic such as polyethylene is extmded as a bond between the two flat materials, which are brought together between a chilled and backup roU. 

A recent patent by Thomason [15] has revealed that ammonium zirconium carbonate when applied to a substrate such as glass, aluminium, or polypropylene can improve the adhesion of microsphere polymer-based adhesives. It is proposed that the zirconium after reacting with the substrate surface reacts with carboxyl groups at the surface of the polymer microspheres. 

Surfactants are very important in the chemical industry, appearing in such diverse products as detergents, emulsion polymer-based adhesives, surface coatings, pharmaceuticals, cosmetics, motor oils, drilling muds used in petroleum prospecting, ore flotation agents,... 

Besides epoxies and silicones, other polymer-based adhesives used for electronic applications include ... 

Yamamoto, M., et al. (2001). Acrylic block polymer-based adhesive compositions with good adhesive properties, adhesive sheets, and their manufacture. In Jpn. Kokai Tokkyo Koho 2001234146, Nitto Denko Corp., Japan, 15 pp. 

The use of polymer-based adhesives for semiconductor die attachment offers a number of advantages over the more traditional eutectic die bond approach. Polymeric die attach materials can be used at lower temperatures (150°C or less), have re-work capability and, because of their low moduli of elasticity, allow stress dissipation without damaging the die or the substrate. This latter factor has become particularly important in the last few years with the ever-increasing size of die. ... 

The overall aim of this book is to aid the adhesive selection process. It provides concise, relevant technical data and details of sources for a wide range of synthetic polymer-based adhesives used for structural bonding in many industry sectors. 

Chem. Descrip. Foam control agents in petrol, oil base Uses Defoamer for natural and polymer-based adhesives and glues Features Economical Foam Blast 383 [Emerald Foam Control]... 

Uses Defoamer for flat to gloss systems, plywood primers, tint-base architectural coatings, polymer-based adhesives, masonry coatings Features Will not adversely affect color acceptance low viscosity easily incorporated with mild agitation... 

Emulsion Adhesives. The most widely used emulsion-based adhesive is that based upon poly(vinyl acetate)—poly(vinyl alcohol) copolymers formed by free-radical polymerization in an emulsion system. Poly(vinyl alcohol) is typically formed by hydrolysis of the poly(vinyl acetate). The properties of the emulsion are derived from the polymer employed in the polymerization as weU as from the system used to emulsify the polymer in water. The emulsion is stabilized by a combination of a surfactant plus a coUoid protection system. The protective coUoids are similar to those used paint (qv) to stabilize latex. For poly(vinyl acetate), the protective coUoids are isolated from natural gums and ceUulosic resins (carboxymethylceUulose or hydroxyethjdceUulose). The hydroHzed polymer may also be used. The physical properties of the poly(vinyl acetate) polymer can be modified by changing the co-monomer used in the polymerization. Any material which is free-radically active and participates in an emulsion polymerization can be employed. Plasticizers (qv), tackifiers, viscosity modifiers, solvents (added to coalesce the emulsion particles), fillers, humectants, and other materials are often added to the adhesive to meet specifications for the intended appHcation. Because the presence of foam in the bond line could decrease performance of the adhesion joint, agents that control the amount of air entrapped in an adhesive bond must be added. Biocides are also necessary many of the materials that are used to stabilize poly(vinyl acetate) emulsions are natural products. Poly(vinyl acetate) adhesives known as "white glue" or "carpenter s glue" are available under a number of different trade names. AppHcations are found mosdy in the area of adhesion to paper and wood (see Vinyl polymers). 

Natural rubber was the first polymer base for the early pressure sensitive adhesives. Their origin may be traced to the early medical plasters formulated in... 

Most types of PSAs have found some application in the label industry. Block copolymer-based adhesives are perhaps the most popular because of their high adhesion to a variety of surfaces, their low cost, their good performance over a range of temperatures and peel rates, and their ease of processing. For applications where high temperature performance is required, block copolymers have been formulated with high T end block associating resins or polymers. 

Rubber base adhesives develop strength faster than most other polymeric types. Fig. 1 [3J shows the differences in the development of peel strength for several rubber polymers (without additional additives, except an antioxidant). Natural... 

Most rubbers used in adhesives are not resistant to oxidation. Because the degree of unsaturation present in the polymer backbone of natural rubber, styrene-butadiene rubber, nitrile rubber and polychloroprene rubber, they can easily react with oxygen. Butyl rubber, however, possesses small degree of unsaturation and is quite resistant to oxidation. The effects of oxidation in rubber base adhesives after some years of service life can be assessed using FTIR spectroscopy. The ratio of the intensities of the absorption bands at 1740 cm" (carbonyl group) and at 2900 cm" (carbon-hydrogen bonds) significantly increases when the elastomer has been oxidized [50]. 

New copolymers based on a copolymerization of isobutylene and p-methyl-styrene with improved heat resistance have been reported [64]. Once copolymerization was accomplished, the polymer was selectively brominated in the p-methyl position to yield a terpolymer called EXXPO. In contrast to butyl and halobutyl, the new terpolymer has no unsaturation in the backbone and therefore shows enhanced thermal stability and resistance to oxidation. Useful solvent-based adhesives can be formulated using the new terpolymer in combination with block copolymers [65]. The hydrocarbon nature of the new terpolymer results in excellent compatibility with hydrocarbon resins and oils. 

When formulating a silicone adhesive, sealant, or coating, based on hydrosilylation addition cure, one must consider the following properties of the uncured product pot life, dispensing technique, rheology, extrusion rate, cure performance. These characteristics directly affect the processing properties of the polymer base or crosslinker parts. The degree of cure conversion at the temperature of interest is determined by properties such as tack free time, cure profile and cure time. Once... 

Both EVA and PE-based adhesives are commonly used for bags. EVA-based formulas typically use lower levels of VA ( 18%) compared to case and carton adhesives to improve heat and blocking resistance. For both EVA and PE adhesives high levels of polymer (45-75%) are used for maximum strength. Adhesion is generally better and blocking slightly worse for EVA vs. PE. 

Interestingly, this same effect has been observed for the addition of a rubber toughening agent to ethyl cyanoacrylate-based adhesives, as was reported previously. The rubber must contain enough latent acid functionality on the polymer backbone or in an additive to inhibit the thermally activated decomposition of the alkyl cyanoacrylate adhesive polymer. 

This difference in reactivity between the different classes of amines explains the difference in the primer performance on polyolefin substrates with ethyl cyanoacrylate-based adhesives [37J. Since primary and secondary amines form low molecular weight species, a weak boundary layer would form first, instead of high molecular weight polymer. Also, the polymer, which does ultimately form, has a lower molecular weight, which would lower adhesives strength [8,9]. 

While alkyl cyanoacrylate-based adhesives are used globally in a large variety of domestic and commercial settings, their physical and toxicological properties must be considered. Alkyl cyanoacrylate polymerization is a very exothermic reaction, so care must be taken to prevent the contamination of large quantities with any materials, which might initiate a very rapid, runaway reaction. Also, alkyl cyanoacrylate monomers and the polymers which they form, will burn, and users should avoid their use near sparks or open flames. 

Standard-grade PSAs are usually made from styrene-butadiene rubber (SBR), natural rubber, or blends thereof in solution. In addition to rubbers, polyacrylates, polymethylacrylates, polyfvinyl ethers), polychloroprene, and polyisobutenes are often components of the system ([198], pp. 25-39). These are often modified with phenolic resins, or resins based on rosin esters, coumarones, or hydrocarbons. Phenolic resins improve temperature resistance, solvent resistance, and cohesive strength of PSA ([196], pp. 276-278). Antioxidants and tackifiers are also essential components. Sometimes the tackifier will be a lower molecular weight component of the high polymer system. The phenolic resins may be standard resoles, alkyl phenolics, or terpene-phenolic systems ([198], pp. 25-39 and 80-81). Pressure-sensitive dispersions are normally comprised of special acrylic ester copolymers with resin modifiers. The high polymer base used determines adhesive and cohesive properties of the PSA. 

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