Polyethylene monomers

The simplest synthetic polymer is probably polyethylene. The polyethylene monomer is ethene (also called ethylene). 

Condensation polymerization differs from addition polymerization in that the polymer is formed by reaction of monomers, each step in the process resulting in the elimination of some easily removed molecule (often water). E.g. the polyester polyethylene terephthalate (Terylene) is formed by the condensation polymerization (polycondensation) of ethylene glycol with terephthalic acid ... 

A polymer is a macromolecule that is constructed by chemically linking together a sequent of molecular fragments. In simple synthetic polymers such as polyethylene or polystyrer all of the molecular fragments comprise the same basic unit (or monomer). Other poly me contain mixtures of monomers. Proteins, for example, are polypeptide chains in which eac unit is one of the twenty amino acids. Cross-linking between different chains gives rise to j-further variations in the constitution and structure of a polymer. All of these features me affect the overall properties of the molecule, sometimes in a dramatic way. Moreover, or... 

Polyethylene (Section 6 21) A polymer of ethylene Polymer (Section 6 21) Large molecule formed by the repeti tive combination of many smaller molecules (monomers) Polymerase chain reaction (Section 28 16) A laboratory method for making multiple copies of DNA Polymerization (Section 6 21) Process by which a polymer is prepared The principal processes include free radical cationic coordination and condensation polymerization Polypeptide (Section 27 1) A polymer made up of many (more than eight to ten) amino acid residues Polypropylene (Section 6 21) A polymer of propene Polysaccharide (Sections 25 1 and 25 15) A carbohydrate that yields many monosacchande units on hydrolysis Potential energy (Section 2 18) The energy a system has ex elusive of Its kinetic energy... 

Those polymers which are the condensation product of two different monomers are named by applying the preceding rules to the repeat unit. For example, the polyester formed by the condensation of ethylene glycol and terephthalic acid is called poly(oxyethylene oxyterphthaloyl) according to the lUPAC system, as well as poly (ethylene terephthalate) or polyethylene terephthalate. 

Acryhc stmctural adhesives have been modified by elastomers in order to obtain a phase-separated, toughened system. A significant contribution in this technology has been made in which acryhc adhesives were modified by the addition of chlorosulfonated polyethylene to obtain a phase-separated stmctural adhesive (11). Such adhesives also contain methyl methacrylate, glacial methacrylic acid, and cross-linkers such as ethylene glycol dimethacrylate [97-90-5]. The polymerization initiation system, which includes cumene hydroperoxide, N,1S7-dimethyl- -toluidine, and saccharin, can be apphed to the adherend surface as a primer, or it can be formulated as the second part of a two-part adhesive. Modification of cyanoacrylates using elastomers has also been attempted copolymers of acrylonitrile, butadiene, and styrene ethylene copolymers with methylacrylate or copolymers of methacrylates with butadiene and styrene have been used. However, because of the extreme reactivity of the monomer, modification of cyanoacrylate adhesives is very difficult and material purity is essential in order to be able to modify the cyanoacrylate without causing premature reaction. 

Petroleum resins are low molecular weight thermoplastic hydrocarbon resins synthesized from steam cracked petroleum distillates. These resins are differentiated from higher molecular weight polymers such as polyethylene and polypropylene, which are produced from essentially pure monomers. Petroleum resin feedstocks are composed of various reactive and nonreactive aliphatic and aromatic components. The resins are usually classified as C-5... 

Organic peroxides are used in the polymer industry as thermal sources of free radicals. They are used primarily to initiate the polymerisation and copolymerisation of vinyl and diene monomers, eg, ethylene, vinyl chloride, styrene, acryUc acid and esters, methacrylic acid and esters, vinyl acetate, acrylonitrile, and butadiene (see Initiators). They ate also used to cute or cross-link resins, eg, unsaturated polyester—styrene blends, thermoplastics such as polyethylene, elastomers such as ethylene—propylene copolymers and terpolymers and ethylene—vinyl acetate copolymer, and mbbets such as siUcone mbbet and styrene-butadiene mbbet. 

Addition or chain-growth polymerization involves the opening of a double bond to form new bonds with adjacent monomers, as typified by the polymerization of ethylene to polyethylene ... 

Antioxidants. The 1,2-dihydroquinolines have been used in a variety of ways as antioxidants (qv). For example, l,2-dihydro-2,2,4-trimethylquinoline along with its 6-decyl [81045-48-9] and 6-ethoxy [91-53-2] derivatives have been used as antio2onants (qv) and stabilizers (68). A polymer [26780-96-1] of l,2-dihydro-2,2,4-trimethylquinoline is used in resins, copolymers, lubricant oils, and synthetic fibers (69). These same compounds react with aldehydes and the products are useful as food antioxidants (70). A cross-linked polyethylene prepared with peroxides and other monomers in the presence of l,2-dihydro-6-ethoxyquinoline produces polymers with a chemically bonded antioxidant (71). 

At this point in the process, thermoplastic and chlorosulfonated polyethylene (CSPE) membranes are complete and are ready for packaging. In the case of ethylene—propylene—diene monomer (EPDM), the curing step occurs before the membrane is ready for packaging. The curing process is accomphshed by placing the membrane in a large vulcanizer where the material is heated under pressure to complete the cure. 

Natural mbber comes generally from southeast Asia. Synthetic mbbers are produced from monomers obtained from the cracking and refining of petroleum (qv). The most common monomers are styrene, butadiene, isobutylene, isoprene, ethylene, propylene, and acrylonitrile. There are numerous others for specialty elastomers which include acryUcs, chlorosulfonated polyethylene, chlorinated polyethylene, epichlorohydrin, ethylene—acryUc, ethylene octene mbber, ethylene—propylene mbber, fluoroelastomers, polynorbomene, polysulftdes, siUcone, thermoplastic elastomers, urethanes, and ethylene—vinyl acetate. 

NR = natural mbbei SBR = styiene—butadiene mbbei EPDM = ethylene—piopjiene—diene monomer CSM = chlorosulfonated polyethylene and PE = polyethylene. 

Copolymers with acrylonitrile, butadiene, isoprene, acrylates, piperjiene, styrene, and polyethylene have been studied. The high cost of sorbic acid as a monomer has prevented large-scale uses. The abiUty of sorbic acid to polymerize, particularly on metallic surfaces, has been used to explain its corrosion inhibition for steel, iron, and nickel (14). 

Prior to butyl mbber, the known natural and synthetic elastomers had reactive sites at every monomer unit. Unlike natural mbber, polychloroprene, and polybutadiene, butyl mbber had widely spaced olefin sites with aHyUc hydrogens. This led to the principle of limited functionahty synthetic elastomers that was later appHed to other synthetic elastomers, eg, chlorosulfonated polyethylene, siUcone mbber, and ethylene—propylene terpolymers. 

Unlike most elastomeric polymers, which are made by direct polymerization of monomers or comonomers, chlorosulfonated polyethylene, as the name implies, is made by chemical modification of a preformed thermoplastic polymer. The chlorination and chlorosulfonation reactions are usually carried out simultaneously but may be carried out ia stages. 

In order to improve the physical properties of HDPE and LDPE, copolymers of ethylene and small amounts of other monomers such as higher olefins, ethyl acrylate, maleic anhydride, vinyl acetate, or acryUc acid are added to the polyethylene. Eor example, linear low density polyethylene (LLDPE), although linear, has a significant number of branches introduced by using comonomers such as 1-butene or 1-octene. The linearity provides strength, whereas branching provides toughness. 

Polymerization processes are characterized by extremes. Industrial products are mixtures with molecular weights of lO" to 10. In a particular polymerization of styrene the viscosity increased by a fac tor of lO " as conversion went from 0 to 60 percent. The adiabatic reaction temperature for complete polymerization of ethylene is 1,800 K (3,240 R). Heat transfer coefficients in stirred tanks with high viscosities can be as low as 25 W/(m °C) (16.2 Btu/[h fH °F]). Reaction times for butadiene-styrene rubbers are 8 to 12 h polyethylene molecules continue to grow lor 30 min whereas ethyl acrylate in 20% emulsion reacts in less than 1 min, so monomer must be added gradually to keep the temperature within hmits. Initiators of the chain reactions have concentration of 10" g mol/L so they are highly sensitive to poisons and impurities. 

Solution Polymerization These processes may retain the polymer in solution or precipitate it. Polyethylene is made in a tubular flow reactor at supercritical conditions so the polymer stays in solution. In the Phillips process, however, after about 22 percent conversion when the desirable properties have been attained, the polymer is recovered and the monomer is flashed off and recyled (Fig. 23-23 ). In another process, a solution of ethylene in a saturated hydrocarbon is passed over a chromia-alumina catalyst, then the solvent is separated and recyled. Another example of precipitation polymerization is the copolymerization of styrene and acrylonitrile in methanol. Also, an aqueous solution of acrylonitrile makes a precipitate of polyacrylonitrile on heating to 80°C (176°F). 

List the monomers of polyethylene (PE), polyvinyl chloride (PVC), and polystyrene (PS). 

Fig. 22.1. (a) The ethylene molecule or monomer (b) the monomer in the activated state, ready to polymerise with others (<)-(f) the ethylene polymer ("polyethylene") the chain length is limited by the addition of terminators like —OH. The DP is the number of monomer units in the chain. 

---