Phosphoric acid continued

Hydrogen use as a fuel in fuel cell appHcations is expected to increase. Fuel cells (qv) are devices which convert the chemical energy of a fuel and oxidant directiy into d-c electrical energy on a continuous basis, potentially approaching 100% efficiency. Large-scale (11 MW) phosphoric acid fuel cells have been commercially available since 1985 (276). Molten carbonate fuel cells (MCFCs) ate expected to be commercially available in the mid-1990s (277). 

Figure 2 illustrates the three-step MIBK process employed by Hibernia Scholven (83). This process is designed to permit the intermediate recovery of refined diacetone alcohol and mesityl oxide. In the first step acetone and dilute sodium hydroxide are fed continuously to a reactor at low temperature and with a reactor residence time of approximately one hour. The product is then stabilized with phosphoric acid and stripped of unreacted acetone to yield a cmde diacetone alcohol stream. More phosphoric acid is then added, and the diacetone alcohol dehydrated to mesityl oxide in a distillation column. Mesityl oxide is recovered overhead in this column and fed to a further distillation column where residual acetone is removed and recycled to yield a tails stream containing 98—99% mesityl oxide. The mesityl oxide is then hydrogenated to MIBK in a reactive distillation conducted at atmospheric pressure and 110°C. Simultaneous hydrogenation and rectification are achieved in a column fitted with a palladium catalyst bed, and yields of mesityl oxide to MIBK exceeding 96% are obtained. 

Isopropylnaphthalenes can be prepared readily by the catalytic alkylation of naphthalene with propjiene. 2-lsopropylnaphthalene [2027-17-0] is an important intermediate used in the manufacture of 2-naphthol (see Naphthalenederivatives). The alkylation of naphthalene with propjiene, preferably in an inert solvent at 40—100°C with an aluminum chloride, hydrogen fluoride, or boron trifluoride—phosphoric acid catalyst, gives 90—95% wt % 2-isopropylnaphthalene however, a considerable amount of polyalkylate also is produced. Preferably, the propylation of naphthalene is carried out in the vapor phase in a continuous manner, over a phosphoric acid on kieselguhr catalyst under pressure at ca 220—250°C. The alkylate, which is low in di- and polyisopropylnaphthalenes, then is isomerized by recycling over the same catalyst at 240°C or by using aluminum chloride catalyst at 80°C. After distillation, a product containing >90 wt % 2-isopropylnaphthalene is obtained (47). 

The only clearly defined crystalline compositions are three forms of phosphoric acid and hemihydrate, pyrophosphoric acid, and crystalline P O q. The phosphoric acids obtained in highly concentrated solutions or by mixing phosphoric acid with phosphoms pentoxide are members of a continuous series of amorphous (excluding [Y OO]) condensed phosphoric acid mixtures. Mixtures having more than 86% P2O5 contain some cyclic metaphosphoric... 

The tertiary metal phosphates are of the general formula MPO where M is B, Al, Ga, Fe, Mn, etc. The metal—oxygen bonds of these materials have considerable covalent character. The anhydrous salts are continuous three-dimensional networks analogous to the various polymorphic forms of siHca. Of limited commercial interest are the alurninum, boron, and iron phosphates. Boron phosphate [13308-51 -5] BPO, is produced by heating the reaction product of boric acid and phosphoric acid or by a dding H BO to H PO at room temperature, foUowed by crystallization from a solution containing >48% P205- Boron phosphate has limited use as a catalyst support, in ceramics, and in refractories. 

Nylon-11. This nylon is produced from 11-aminoundecanoic acid, which is derived from castor oil. The acid is polymerized by heating to 200°C with continuous removal of water. Catalysts such as phosphoric acid are frequentiy used. There is no appreciable amount of unreacted monomer left in the product. 

Devising an economical method of producing agricultural-grade potassium phosphates from potassium chloride and wet-process phosphoric acid has been the subject of intense agricultural—chemical research (37—39). Limited quantities have been produced industrially. The impact on the overall quantities of phosphoms and potassium compounds consumed by the fertilizer industry is small. Because potassium phosphates are an excellent source of two essential fertilizer elements, this research is expected to continue. 

Trickle bed reaction of diol (12) using amine solvents (41) has been found effective for producing PDCHA, and heavy hydrocarbon codistiUation may be used to enhance diamine purification from contaminant monoamines (42). Continuous flow amination of the cycloaUphatic diol in a Hquid ammonia mixed feed gives >90% yields of cycloaUphatic diamine over reduced Co /Ni/Cu catalyst on phosphoric acid-treated alumina at 220°C with to yield a system pressure of 30 MPa (4350 psi) (43). 

Acid-Gatalyzed Synthesis. The acid-catalysed reaction of alkenes with hydrogen sulfide to prepare thiols can be accompHshed using a strong acid (sulfuric or phosphoric acid) catalyst. Thiols can also be prepared continuously over a variety of soHd acid catalysts, such as seoHtes, sulfonic acid-containing resin catalysts, or aluminas (22). The continuous process is utilised commercially to manufacture the more important thiols (23,24). The acid-catalysed reaction is commonly classed as a Markownikoff addition. Examples of two important industrial processes are 2-methyl-2-propanethiol and 2-propanethiol, given in equations 1 and 2, respectively. 

For commercial appHcation, catalyst activity is only one of the factors to be considered. Equally important is catalyst life, but Htde has been pubHshed on this aspect. Partly because of entrainment losses and partly through loss of acid as volatile triethyl phosphate, the catalyst loses activity unless compensating steps are taken. This decline in activity can be counteracted by the periodic or continuous addition of phosphoric acid to the catalyst during use, a fact that seems to have been disclosed as early as 1940 (94). A catalyst subjected periodically to acid addition could remain in service indefinitely, according to a report by Shell (91). A later Shell patent (85) states that complete reimpregnation with acid is required every 200 mn-days. 

Ethylamines. Mono-, di-, and triethylamines, produced by catalytic reaction of ethanol with ammonia (330), are a significant outlet for ethanol. The vapor-phase continuous process takes place at 1.38 MPa (13.6 atm) and 150—220°C over a nickel catalyst supported on alumina, siUca, or sihca—alumina. In this reductive amination under a hydrogen atmosphere, the ratio of the mono-, di-, and triethylamine product can be controlled by recycling the unwanted products. Other catalysts used include phosphoric acid and derivatives, copper and iron chlorides, sulfates, and oxides in the presence of acids or alkaline salts (331). Piperidine can be ethylated with ethanol in the presence of Raney nickel catalyst at 200°C and 10.3 MPa (102 atm), to give W-ethylpiperidine [766-09-6] (332). 

Ryon, Daley, and Lowrie [Chem. Eng. Ftog., 55(10), 70, (1959), U.S. AFC ORNL-2951, I960]. Continuous extraction of uranium from sulfate-ore-leach liquors and kerosine -t- trihiityl phosphate and di(2-ethylhexyl)-phosphoric acid baffled vessels, turbine agitated. There is strong evidence of the influence of a slow chemical reaction. 

B. Cyclization. The above oil is poured dropwise into a well-stirred mixture of 110 ml. of 90% phosphoric acid (sp. gr. 1.75) and 23.4 ml. of sulfuric acid (sp. gr. 1.83) which is kept at —10°. The temperature is allowed to rise to 0-10°, and the stirring is continued for 2 hours. The viscous reaction mixture is poured into 500 ml. of ice and w ater, and the acid is partially neutralized with 300 ml. of 40% sodium hydroxide solution with efficient cooling. The viscous cream-colored oil is extracted with three 150-ml. portions of ether the ether extract is washed well with water and sodium bicarbonate solution to remove the last traces of acid and then dried over anhydrous sodium sulfate. The... 

Free hypophosphorous acid is obtained by acidifying aqueous solutions of hypophosphites but the pure acid cannot be isolated simply by evaporating such solutions because of its ready oxidation to phosphorous and phosphoric acids and disproportionation to phosphine and phosphorous acid (Fig. 12.16). Pure H3PO2 is obtained by continuous cxiraction from aqueous solutions into Ft 0 it forms white crystals mp... 

Cyclohexanedione (5) 2,5-Dicarbethoxy-l,4-cyclohexanedione (10 g) is suspended in a solution of 34 g of 85 % phosphoric acid, 250 ml of water, and 5 ml of ethanol in a 500-ml round-bottom flask. The mixture is refluxed for 5 days (or until all the solid material has dissolved), cooled, and extracted six times with 100-ml portions of chloroform (or better, continuously extracted with chloroform). The combined chloroform extracts are dried (sodium sulfate) and the solvent is removed (rotary evaporator). The residue on distillation affords 1,4-cyclohexanedione, bp 130-133720 mm. The product solidifies and may be recrystallized from carbon tetrachloride, mp 11-19°. 

When the entire quantity of the phosphoric acid has thus been added, agitation of the mixture is continued for about a half-hour or more to insure complete conversion. The precipitate is then allowed to settle, the supernatant liquid is drawn off, and the residue is filtered. The precipitate thus separated may, if desired, be washed with acetone and is then dried by evaporation to constant weight. It forms a fine, white, impalpable powder consisting of pure monobasic amphetamine phosphate. 

It is possible to obtain conditions in which the anodic him continues to grow to form a blue or black layer, and this, although not exceptionally protective, has uses in the treatment of baking pans. A typical anodising solution contains 100g/1 Na2HP04 IZHjO and 20 ml/1 phosphoric acid, and is used at 350 A/m at 60-90°C for about 10 min. 

The simplest and most thoroughly studied solutions are those based on phosphoric acid at low temperatures (<35°C) which alone can fulfil all three requirements of acid solvent, film former (as metal phosphate) and diffusion agent by virtue of its viscosity. Thus copper and its main alloys of brasses and bronzes can be very effectively electropolished in 60-70% orthophos-phoric acid with the temperature maintained below 35°C under other conditions copper passivates or dissolves freely under mass transfer controlled conditions, but by varying the conditions appropriately polishing can be continued under mild agitation. An annotated polarisation curve is given in Fig. 11.7 readers are referred to recent studies for more detailed 2ispects " . 

B. 2-Methylcyclopenlane-l,3,5-trione hydrate. A mixture of 200 g. (0.89 mole) of the keto ester prepared above, 910 ml. of water, and 100 ml. of 85% phosphoric acid is healed under reflux for 4 hours and then cooled in an ice-salt bath to —5°. The trione mixed with oxalic acid separates and is collected by filtration and dried under reduced pressure. The dried material is extracted with boiling ether (250-300 ml.) under reflux, and the ethereal extract is separated from the undissolved oxalic acid. The original aqueous filtrate is also extracted with ether in a continuous extractor. The two extracts are combined, and ether is removed by distillation. The crude trione separates as a dark brown solid and is crystallized from ca. 250 ml. of hot water. The once-crystallized, faintly yellow product weighs 95-105 g. (74-82%), m.p. 70-74°. This product is used in the next step without further purification. A better specimen, m.p. 77-78°, which is almost colorless, can be obtained by recrystallization from hot water after treatment with Norit activated carbon. 

Preparation. A continuous process is described in Ref 26 for its prepn from nitric acid and acetylene. Other prepns on both lab and industrial scales are by the action on Tetranitro-methane (TeNMe) of K hydroxide in aq glycerol (Ref 16), aq HOCHjSOaNa, or 30% aq H peroxide (Ref 19a) to give the K salt which is treated with sulfuric acid (Ref 16), syrupy phosphoric acid (Ref 20), or best by passing gaseous HC1 thru a suspension of the K salt in anhyd eth (Ref 19a). It has also been prepd by the action of nitric acid on malonamide,... 

Ny lon-6 (108 g) carpet backed with calcium-carbonate-filled latex and polypropylene was charged to a 1000-mL three-neck round-bottom flask (equipped with a condenser) with 6 mL of 85% phosphoric acid. Superheated steam was injected continuously during a 45-min period. The vapor temperature of the reaction medium was 250-300°C. The volume of distillate collected was 1065 mL. The distillate contained 1.9% e-caprolactam (as determined by GC), which corresponded to a crude yield of 37.5%. The distillate was fractionated in a distillation column and the nonaqueous phase removed. The remaining aqueous phase was treated with 2% potassium permanganate at 40-50°C for 2 h. Evaporation of... 

In 1950 the Fischer-Tropsch synthesis was banned in Germany by the allied forces. Sinarol, a high paraffinic kerosene fraction sold by Shell, was used as a substitute. This ban coincided with the rapid development of the European petrochemical industry, and in due time Fischer-Tropsch synthesis applied to the production of paraffins became uneconomic anyway. After the war there was a steady worldwide increase in the demand for surfactants. In order to continually meet the demand for synthetic detergents, the industry was compelled to find a substitute for /z-paraffin. This was achieved by the oligomerization of the propene part of raffinate gases with phosphoric acid catalyst at 200°C and about 20 bars pressure to produce tetrapropene. Tetrapropene was inexpensive, comprising a defined C cut and an olefinic double bond. Instead of the Lewis acid, aluminum chloride, hydrofluoric acid could now be used as a considerably milder, more economical, and easier-to-handle alkylation catalyst [4],... 

B. Solvolysis of Phosphoric Acid Derivatives.—Interest continues in neighbouring-group participation in the solvolysis of phosphate esters. As a potential model compound for investigating the mechanism of ribo-nuclease action, the phenyl hydrogen phosphate ester of c/j-3,4-tetrahydro-furandiol (24) has been the subject of a detailed study. Above (and probably also below) pH 4 hydrolysis gives solely the cyclic phosphate (25)... 

The anodic oxidation of sheet aluminum has been used for a long time to protect aluminum against corrosion by a well-adhering oxide layer. Porous oxide layers are formed if acid electrolytes are used that can redissolve the aluminum oxide (mostly sulfuric or phosphoric acid). A compact oxide layer is formed at the beginning of the electrolysis (Fig. 20.3). Simultaneously, the current decreases, due to the electric resistance of the oxide. Subsequently follows a process in which the oxide is redissolved by the acid, and the current increases until it reaches a steady state. The electrochemical oxidation continues to take place with formation of pores. At the end of a pore, where it has the largest curvature, the electric field has its largest gradient and the process of redisolution is fastest. 

---