Milk product processing

Undoubtedly the most adequate abstract journal is the British Dairy Science Abstracts, formerly a quarterly but, beginning in 1952, a monthly. The abstracts are logically arranged in eight sections, suitably subdivided. Thus the section on chemistry and physics is broken down into general, milk and milk products, processing and manufacture, analysis, and defects. This makes for economy of time and effort in scanning them. 

Also see MILK AND MILK PRODUCTS, "Processing Milk" PRESERVATION OF FOOD, Table P-10, Methods of Food Preservation and ULTRAHIGH TEMPERATURE STERILIZATION.)... 

Sucrose Esters. These newer emulsifiers, approved for direct addition in the United States in 1983 (35), ate formed when sucrose is combined with various fatty acids and the resulting emulsion is dehydrated. These additives are odorless and tasteless, and can withstand the retort process. They are used in products when standards of identity do not preclude their use, such as baked goods, baking mixes, dairy product analogues, fto2en dairy desserts and mixes, and whipped milk products (39). High price has limited use in the United States, but these compounds ate used extensively in Japan as emulsifiers in baked goods (40). 

Aseptic processing systems have found wide use for packing juices and milk products for the retail market and for the bulk preservation of tomato paste and fmit sHces for use as ingredients. Further information on aseptic processing can be found in the Hterature (2). 

The processing operations for fluid or manufactured milk products include cooling, centrifugal sediment removal and cream (a mixture of fat and milk semm) separation, standardization, homogenization, pasteurization or sterilization, and packaging, handling, and storing. 

Pasteurization may be carried out by batch- or continuous-flow processes. In the batch process, each particle of milk must be heated to at least 63°C and held continuously at this temperature for at least 30 min. In the continuous process, milk is heated to at least 72°C for at least 15 s ia what is known as high temperature—short time (HTST) pasteurization, the primary method used for fluid milk. For milk products having a fat content above that of milk or that contain added sweeteners, 66°C is requited for the batch process and 75°C for the HTST process. For either method, foUowiag pasteurization the product should be cooled quickly to <7.2° C. Time—temperature relationships have been estabHshed for other products including ice cream mix, which is heated to 78°C for 15 s, and eggnog, which must be pasteurized at 69°C for 30 min or 80°C for 25 s. 

Packaging. Aseptic packaging was developed in conjunction with high temperature processing and has contributed to make sterilized milk and milk products a commercial reaUty. 

Large quantities of evaporated milk are used to manufacture ice cream, bakery products, and confectionery products (see Bakery processes and LEAVENING agents). When used for manufacturing other foods, evaporated milk is not sterilized, but placed in bulk containers, refrigerated, and used fresh. This product is caHed condensed milk. Skimmed milk may be used as a feedstock to produce evaporated skimmed milk. The moisture content of other Hquid milk products can be reduced by evaporation to produce condensed whey, condensed buttermilk, and concentrated sour milk. 

Membrane Sep r tion. The separation of components ofhquid milk products can be accompHshed with semipermeable membranes by either ultrafiltration (qv) or hyperfiltration, also called reverse osmosis (qv) (30). With ultrafiltration (UF) the membrane selectively prevents the passage of large molecules such as protein. In reverse osmosis (RO) different small, low molecular weight molecules are separated. Both procedures require that pressure be maintained and that the energy needed is a cost item. The materials from which the membranes are made are similar for both processes and include cellulose acetate, poly(vinyl chloride), poly(vinyHdene diduoride), nylon, and polyamide (see AFembrane technology). Membranes are commonly used for the concentration of whey and milk for cheesemaking (31). For example, membranes with 100 and 200 p.m are used to obtain a 4 1 reduction of skimmed milk. 

In the early years of the chemical industry, use of biological agents centered on fermentation (qv) techniques for the production of food products, eg, vinegar (qv), cheeses (see Milk and milk products), beer (qv), and of simple organic compounds such as acetone (qv), ethanol (qv), and the butyl alcohols (qv). By the middle of the twentieth century, most simple organic chemicals were produced synthetically. Fermentation was used for food products and for more complex substances such as pharmaceuticals (qv) (see also Antibiotics). Moreover, supports were developed to immobilize enzymes for use in industrial processes such as the hydrolysis of starch (qv) (see Enzyme applications). 

Lipid hydroperoxides are either formed in an autocatalytic process initiated by hydroxyl radicals or they are formed photochemically. Lipid hydroperoxides, known as the primary lipid oxidation products, are tasteless and odourless, but may be cleaved into the so-called secondary lipid oxidation products by heat or by metal ion catalysis. This transformation of hydroperoxides to secondary lipid oxidation products can thus be seen during chill storage of pork (Nielsen et al, 1997). The secondary lipid oxidation products, like hexanal from linoleic acid, are volatile and provide precooked meats, dried milk products and used frying oil with characteristic off-flavours (Shahidi and Pegg, 1994). They may further react with proteins forming fluorescent protein derivatives derived from initially formed Schiff bases (Tappel, 1956). 

The milk production stage is the largest source of GHG emissions over the entire life cycle of fluid milk production. CH4 is generafed primarily through enteric fermentation of dairy cows and also through the microbial, anaerobic decomposition of manure. Manure deposifed on soil or handled as a solid, an aerobic process, emits little CH4. However, manure generates CH4 when stored under the aerobic conditions of a lagoon. 

Cheng, H. and Friis, A. (2007). Operability and flexibility of a milk production line. Trans. IChemE C Food Bioprod. Process. 85,372-380. 

Sepulveda, D. R., Gongora-Nieto, M. M., Guerro, J. A., and Barbosa-Canovas, G. V. (2005). Production of extended-shelf-life milk by processing pasteurized milk with pulsed electric fields. /. Food Eng. 9, 217-223. 

Food products can generally be considered as a mixture of many components. For example, milk, cream and cheeses are primarily a mixture of water, fat globules and macromolecules. The concentrations of the components are important parameters in the food industry for the control of production processes, quality assurance and the development of new products. NMR has been used extensively to quantify the amount of each component, and also their states [59, 60]. For example, lipid crystallization has been studied in model systems and in actual food systems [61, 62]. Callaghan et al. [63] have shown that the fat in Cheddar cheese was diffusion-restricted and was most probably associated with small droplets. Many pioneering applications of NMR and MRI in food science and processing have been reviewed in Refs. [19, 20, 59]. 

SPME-IR has been applied to VOCs in soil samples [547], Industrial applications to in-process streams can well be envisaged. SPME has not yet extensively been explored for polymers, but the determination of residual volatiles, semi-volatiles and degradation products in polymers has been reported [548]. It is equally well possible to use SPME for plasticiser analysis in various matrices (water, milk, blood, processed food, etc.). 

Whenever an economic evaluation is made, past costs to develop the product process or markets should be ignored. These expenses have already been incurred. The object of an economic evaluation is to determine what is the best way to allocate a company s present and future resources. The stockholder wants to know how to obtain greatest profit at the smallest risk. To consider past expenditures would be equivalent to crying over spilt milk. 

The protein content of milk is primarily influenced by the breed of cow, the stage of lactation, type of diet being fed and the health status of the cow, and is important in processing because the protein (and specifically casein) content of milk determines its cheese yield. Milk provides a highly digestible source of protein for a large proportion of the world s population, either as raw milk or processed into dairy products. In addition to this basic nutrition, milk... 

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