Membrane separation technology composite structure

Most ultrafiltration membranes are porous, asymmetric, polymeric structures produced by phase inversion, i.e., the gelation or precipitation of a species from a soluble phase. See also Membrane Separations Technology. Membrane structure is a function of the materials used (polymer composition, molecular weight distribution, solvent system, etc) and the mode of preparation (solution viscosity, evaporation time, humidity, etc.). Commonly used polymers include cellulose acetates, polyamides, polysulfoncs, dyncls (vinyl chlondc-acrylonitrile copolymers) and puly(vinylidene fluoride). 

Polymeric materials are still the most widely used membranes for gas separation, and for specific apphcations the separation technology is well established (see Section 4.6). Producing the membranes either as composites with a selective skin layer on flat sheets or as asymmetric hollow fibers are well-known techniques. Figure 4.5 shows an SEM picture of a typical composite polymeric membrane with a selective, thin skin layer of poly(dimethyl)siloxane (PDMS) on a support structure of polypropylene (PP). The polymeric membrane development today is clearly into more carefully tailored membranes for specific... 

This chapter focuses on the chemical processing of ceramic membranes, which has to date constituted the major part of inorganic membrane development. Before going further into the ceramic aspect, it is important to understand the requirements for ceramic membrane materials in terms of porous structure, chemical composition, and shape. In separation technologies based on permselective membranes, the difference in filtered species ranges from micrometer-sized particles to nanometer-sized species, such as molecular solutes or gas molecules. One can see that the connected porosity of the membrane must be adapted to the class of products to be separated. For this reason, ceramic membrane manufacture is concerned with macropores above 0.1 pm in diameter for microfiltration, mesopores ranging from 0.1 pm to 2 nm for ultrafiltration, and nanopores less than 2 nm in diameter for nanofiltration, per-vaporation, or gas separation. Dense membranes are also of interest for gas... 

M. Ulbricht published recently a comprehensive overview on the development of polymeric membranes having advanced or novel functions in the various membrane separation processes [121], The author describes novel processing technologies of polymers for membranes, the synthesis of novel polymers with well-defined structure as designed membrane materials, advanced surface functionalization of membranes, the use of templates for creating tailored barrier or surface structures for membranes, and the preparation of composite membranes for the synergistic combination of different functions by different (mainly polymeric) materials. 

Membranes can be thought of as special types of films that provide specific end use characteristics. Membrane technology has replaced some conventional techniques for separation, concentration or purification [78]. Applications include desalination, dialysis, blood oxygenators, controlled release drug delivery systems and gas separation. Processing of polymer films and membranes is well known to affect the morphology, which in turn affects the physical and mechanical properties. As is true for all films, membrane separation properties are based on both the chemical composition and the structure resulting from the process. Membranes are produced in two major forms, as flat films and as porous hollow fibers, both of which will be discussed in this section. 

The technology of membrane separations is a new and growing field where the polymer membrane contributes unique separation properties based on its structure and, to some extent, on its chemical composition. Various manufacturing processes are used to create special structures in forms such as flat films and hollow fibers. Lonsdale [143] provides a review of the history and current status of separation media and their applications, and a text [144] provides a discussion of the materials science of synthetic membranes. 

Adsorptive separation is a powerful technology in industrial separations. In many cases, adsorption is the only technology available to separate products from industrial process streams when other conventional separation tools fail, such as distillation, absorption, membrane, crystallization and extraction. Itis also demonstrated that zeolites are unique as an adsorbent in adsorptive separation processes. This is because zeolites are crystalline soUds that are composed of many framework structures. Zeolites also have uniform pore openings, ion exchange abiUty and a variety of chemical compositions and crystal particle sizes. With the features mentioned, the degree of zeoUte adsorption is almost infinite. It is also noted that because of the unique characteristics of zeoHtes, such as various pore openings, chemical compositions and structures, many adsorption mechanisms are in existence and are practiced commercially. 

Fullerene is a promising material to be applied in membrane blocks for filtration systems because fullerene films possess a quasi-crystalline structure with pores whose dimensions are suitable for a gas separation. Our complex study is devoted to the development of a production technology of polymeric fullerene films and composite fullerene membranes and examination of their efficiency as a part of ventilation-filtration-disinfection systems. 

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