Processes adsorptive separation

Adsorption processes Adsorption separation Adsorption separations Adsorptive separation... 

Column Si. Size-exclusion chromatography columns are generally the largest column on a process scale. Separation is based strictly on diffusion rates of the molecules inside the gel particles. No proteins or other solutes are adsorbed or otherwise retained owing to adsorption, thus, significant dilution of the sample of volume can occur, particularly for small sample volumes. The volumetric capacity of this type of chromatography is determined by the concentration of the proteins for a given volume of the feed placed on the column. 

Adsorption Processes. Adsorption represents the second and newer method for separating and producing high purity PX. In this process, adsorbents such as molecular sieves are used to produce high purity PX by preferentially removing PX from mixed xylene streams. Separation is accomphshed by exploiting the differences in affinity of the adsorbent for PX, relative to the other Cg isomers. The adsorbed PX is subsequendy removed... 

In contrast to trace impurity removal, the use of adsorption for bulk separation in the liquid phase on a commercial scale is a relatively recent development. The first commercial operation occurred in 1964 with the advent of the UOP Molex process for recovery of high purity / -paraffins (6—8). Since that time, bulk adsorptive separation of liquids has been used to solve a broad range of problems, including individual isomer separations and class separations. The commercial availability of synthetic molecular sieves and ion-exchange resins and the development of novel process concepts have been the two significant factors in the success of these processes. This article is devoted mainly to the theory and operation of these Hquid-phase bulk adsorptive separation processes. 

Since 1971 mainly adsorptive separation processes are used to obtain high purity -xylene (55,84—86). A typical commercial process for the separation of -xylene from other Cg aromatics produces about 99.8% purity -xylene at greater than 95% recovery. 

The value of many chemical products, from pesticides to pharmaceuticals to high performance polymers, is based on unique properties of a particular isomer from which the product is ultimately derived. Eor example, trisubstituted aromatics may have as many as 10 possible geometric isomers whose ratio ia the mixture is determined by equiHbrium. Often the purity requirement for the desired product iacludes an upper limit on the content of one or more of the other isomers. This separation problem is a compHcated one, but one ia which adsorptive separation processes offer the greatest chances for success. 

BulkSepa.ra.tlon, The adsorptive separation of process streams into two or more main components is termed bulk separation (see Fig. 12). The development of processes and products is complex. Consequently, these processes are proprietary and are purchased as a complete package under licensing agreements. High purities and yields can be achieved. 

Process Stream Separations. Differences in adsorptivity between gases provides a means for separating components in industrial process gas streams. Activated carbon in fixed beds has been used to separate aromatic compounds from lighter vapors in petroleum refining process streams (105) and to recover gasoline components from natural and manufactured gas (106,107). 

Because p-xylene is the most valuable isomer for producing synthetic fibers, it is usually recovered from the xylene mixture. Fractional crystallization used to be the method for separating the isomers, but the yield was only 60%. Currently, industry uses continuous liquid-phase adsorption separation processes.The overall yield of p-xylene is increased... 

Ruthven D. M., Ching C. B. (1989) Counter-Current and Simulated Counter-Current Adsorption Separation Processes, Chem. Eng. Sci. 44 1011-1038. 

Storti G., Mazzotti M., Morbidelli M., Carra S. (1993) Robust Design of Binary Countercurrent Adsorption Separation Processes, AIChEJ. 39 471-492. 

Benzorbon A process for separating and recovering benzene from coke-oven gas and town gas by adsorption on activated carbon. Developed in 1930 by Luigi. 

COPISA [CO pressure induced selective adsorption] A process for separating carbon monoxide from the effluent gases from steel mills by a two-stage PSA unit. Developed jointly by Kawasaki Steel Corporation and Osaka Oxygen Industry. In the first stage, carbon dioxide is removed by activated carbon. In the second stage, carbon monoxide is removed by sodium mordenite. 

Eluxyl A process for separating /7-xylene from its isomers, using an adsorbent-solvent technique. The process is based on simulated countercurrent adsorption where the selective adsorbent is held stationary in the adsorption column. The feed mixture to be separated is introduced at various levels in the middle of the column, as in the Sorbex process. The /r-xylene product can be more than 99.9 percent pure. Developed by IFP and Chevron Chemical. A large pilot plant was built in Chevron s site at Pascacougla, MS, in 1994 and a commercial plant on the site was announced in 1996, Since then, the process has been widely licensed. 

MOLPSA-nitrogen [Molecular sieve pressure swing adsorption] A version of the PSA process for separating nitrogen from air, developed by Kobe Steel. Most PSA processes for nitrogen use molecular sieve carbon as the adsorbent, but this one uses zeolite X. Water and carbon dioxide are first removed in a two-bed PSA system, and then the nitrogen is concentrated and purified in a three-bed system. 

MS-2 A molecular sieving processes for separating branched-chain aliphatic hydrocarbons from unbranched ones by selective adsorption on a zeolite. Developed by the British Petroleum Company in the 1970s but not commercialized. 

Olex A version of the Sorbex process for separating olefins from paraffins in wide-boiling mixtures. It can be used for hydrocarbons in the range C6 - C20. Based on the selective adsorption of olefins in a zeolite and their subsequent recovery by displacement with a liquid at a different boiling point. Mainly used for extracting Cn - C14 olefins from the Pacol... 

It is expected that in the very near future, the application of closed water loops will show an intensive growth, strongly supported by the further development of separate treatment technologies such as anaerobic treatment, membrane bioreactors, advanced biofilm processes, membrane separation processes, advanced precipitation processes for recovery of nutrients, selective separation processes for recovery of heavy metals, advanced oxidation processes, selective adsorption processes, advanced processes for demineralisation, and physical/chemical processes which can be applied at elevated temperature. 

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