Insulation account

The Insulation account in Appendix L was factored to the equipment cost. However, as mentioned in Chapter 10, factored estimates are not suitable for construction progress tracking. 

A semi-detailed estimate of the Insulation Account can be prepared when P ID s and equipment arrangement drawings are available to develop take-offs and apply the unit prices in Section 19.5... 

Metals are fiindamentally different from insulators as they possess no gap in the excitation spectra. Under the influence of an external field, electrons can respond by readily changing from one k state to another. The ease by which the ground-state configuration is changed accounts for the high conductivity of metals. 

Segment plate, used as insulation between copper commutator segments on direct-current universal motors and generators, accounts for the primary use for built-up mica. Phlogopite built-up mica is preferred for these segments because it wears at the same rate as the copper segments. 

In 1993, worldwide consumption of phenoHc resins exceeded 3 x 10 t slightly less than half of the total volume was produced in the United States (73). The largest-volume appHcation is in plywood adhesives, an area that accounts for ca 49% of U.S. consumption (Table 11). During the early 1980s, the volume of this apphcation more than doubled as mills converted from urea—formaldehyde (UF) to phenol—formaldehyde adhesives because of the release of formaldehyde from UF products. Other wood bonding applications account for another 15% of the volume. The next largest-volume application is insulation material at 12%. 

A total of 15,000—17,000 t of resin is used aimuaHy. Polycarbonate also has many technical uses in instmment panels and devices, especiaHy for membrane switches and insulators. Optical quaHty polycarbonate is the only suitable material for the compact disk market. Since their introduction in 1983, compact disks have shown explosive growth in the consumption of polycarbonate, with utiHty for audio, video, and computer appHcations. Consumption of optical quaHty resin more than doubled between 1988 and 1992, and as of 1995 accounted for about 20,000 t of annual production. 

Fully Adhered. The substrate, ie, insulation, cover board, etc, that the single-ply membrane is to be attached to is either fuUy adhered or mechanically fastened to the deck. However, there are also appHcations where the membrane is adhered directly to the deck. The membrane is then adhered to the substrate. The typical method for adhering the membrane to the substrate is by applying a contact adhesive to the membrane and substrate, rolling the membrane into place, and brooming once the adhesive is ready. There are one-sided appHcations where the membrane is roUed directly into the adhesive that has been appHed to the substrate only. The membrane used in this appHcation method may be fleece-backed. FuUy adhered systems can be installed on any slope. The fuUy adhered appHcation offers a smooth surface that is easy to maintain and inspect, as weU as exceUent wind resistance on account of positive attachment. 

Pure talc is thermally stable up to 930°C, and loses its crystalline bound water (4.8%) between 930 and 970°C, leaving an enstatite (dehydrated magnesium siUcate) residue. Most commercial talc products have thermal loss below 930°C on account of the presence of carbonates, which lose carbon dioxide at 600°C, and chlorite, which loses water at 800°C. Talc is an insulator for both heat and electricity. 

Anodic Oxidation. The abiUty of tantalum to support a stable, insulating anodic oxide film accounts for the majority of tantalum powder usage (see Thin films). The film is produced or formed by making the metal, usually as a sintered porous pellet, the anode in an electrochemical cell. The electrolyte is most often a dilute aqueous solution of phosphoric acid, although high voltage appHcations often require substitution of some of the water with more aprotic solvents like ethylene glycol or Carbowax (49). The electrolyte temperature is between 60 and 90°C. 

Approximately 50% of the demand for tetrachloroethylene is in the dry-cleaning industry where about 80% of all dry cleaners use it as their primary cleaning agent. Use as a feedstock for chlorofluorocarbon production accounts for 30% of current demand. Metal cleaning and miscellaneous appHcations represent 12 and 8% of demand, respectively. The miscellaneous appHcations include such varied uses as transformer insulating fluid, chemical maskant formulations, and as a process solvent for desulfurizing coal. 

Radiation differs from conduction and convection not only in mathematical structure but in its much higher sensitivity to temperature. It is of dominating importance in furnaces because of their temperature, and in ciyogenic insulation because of the vacuum existing between particles. The temperature at which it accounts for roughly half of the total heat loss from a surface in air depends on such factors as surface emissivity and the convection coefficient. For pipes in free convection, this is room temperature for fine wires of low emissivity it is above red heat. Gases at combustion-chamber temperatures lose more than 90 percent of their energy by radiation from the carbon dioxide, water vapor, and particulate matter. 

Heuristic Fxplanation As we can see from Fig. 22-31, the DEP response of real (as opposed to perfect insulator) particles with frequency can be rather complicated. We use a simple illustration to account for such a response. The force is proportional to the difference between the dielectric permittivities of the particle and the surrounding medium. Since a part of the polarization in real systems is thermally activated, there is a delayed response which shows as a phase lag between D, the dielectric displacement, and E, the electric-field intensity. To take this into account we may replace the simple (absolute) dielectric constant by the complex (absolute) dielectric... 

For non-effectively grounded systems, having a GFF of more than 1.4, a higher level of insulation (BIL) will be essential for all equipment being used on the system to withstand a higher level of a one-minute power frequency voltage test as well as an impulse voltage withstand test if such levels (Lists I, II and III) are prescribed in the relevant standards. If not, then it may be assumed, that the prescribed test values take account of such an... 

It is possible that during the fault only one ot the insulators is subject to the transitory first peak of the fault, as there may be slight misalignment between the insulators, asymmetry in the busbars, an imperfect bolt fixing and their fastening, or a combination of such factors. To be on the safe side it is advisable to consider each support and its fasteners to be suitable to withstand the forces by themselves. We have assumed a factor of safety of 100% in all the above calculations to account for this. 

However, they should remain insulated when terminating with an equipment or a device such as at the ends of generators, GTs, DATs or VTs. It is essential to avoid IPB longitudinal currents through the terminal equipment. Now the bellows necessarily should be of rubber. Figure 31.4(d) shows a rubber bellows but in this small part of the bellows the conductor field will not be nullified and occupy the space affecting the metallic structures, beams and equip-menl/devices in the vicinity. This needs to be taken into account at site and it should be ensured that the nearest structure, beam or equipment is at least 600 mm away from the IPB enclosure. 

Ox and Red are general symbols for oxidation and reduction media respectively, and n and (n-z) indicate their numerical charge (see Section 2.2.2). Where there is no electrochemical redox reaction [Eq. (2-9)], the corrosion rate according to Eq. (2-4) is zero because of Eq. (2-8). This is roughly the case with passive metals whose surface films are electrical insulators (e.g., A1 and Ti). Equation (2-8) does not take into account the possibility of electrons being diverted through a conductor. In this case the equilibrium... 

The inverters are either voltage source or current source (see Figure 7-7a and b). There are other variations, but they apply to drivers smaller than the ones used with compressors. However, pulse-width-modulated (PWM) (see Figure 7-7c), transistorized units are less complicated and are relatively maintenance-free with reliable units available to at least 500 hp. For all but the smaller compressors, the current source inverter is the one typically used. With a six-step voltage source, a rule of thumb has been to size the motor at two-thirds of its rating so as not to exceed the insulation temperature rise. For current source motors, the output torque is not constant with decreased speed, which fortunately is compatible with most compressors, as torque tends to follow speed. For current source drives, one needs to upsize the motor captive transformer by approximately 15% to account for harmonic heating effects. 

Industrial equipment is a continuing area of development for plastics. Pipes, pumps, valves and sight glasses, made from such materials as PVC, PTFE and poly-4-methylpent-l-ene, have become well established on account of their corrosion resistance. The nylons are used for such diverse applications as mine conveyor belts and main drive gears for knitting machines and paper-making equipment. These and other materials are widely used where such features as toughness, abrasion resistance, corrosion resistance, non-stick properties, electrical insulation capability and transparency are of importance. 

The few formulations given below are intended as a general guide. They should not be taken as recommendations for a specific application where many factors, not considered in the brief discussion here, would need to be taken into account. Formula 1 gives a typical general purpose insulation compound. 

The temperature dependence of the thermal conductivity of CBCF has been examined by several workers [10,13,14]. Typically, models for the thermal conductivity behavior include a density term and two temperaUrre (7) terms, i.e., a T term representing conduction within the fibers, and a term to account for the radiation contribution due to conduction. The thermal conductivity of CBCF (measured perpendicular to the fibers) over the temperature range 600 to 2200 K for four samples is shown in Fig. 6 [14]. The specimen to specimen variability in the insulation, and typical experimental scatter observed in the thermal conductivity data is evident in Fig. 6. The thermal conductivity of CBCF increases with temperature due to the contribution from radiation and thermally induced improvements in fiber structure and conductivity above 1873 K. 

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