Industrial sulfur dioxide removal

Regenerative Aqueous Carbonate Process for Utility and Industrial Sulfur Dioxide Removal... 

While the use of low-sulfur fuels is one mechanism to reduce sulfur dioxide emission, alternatively most approaches focus on scrubbing or ridding the emissions in smoke stacks of sulfur dioxide gas. A number of different types of scrubbers, i.e., sulfur dioxide removal systems, are available for industry. One system sprays the flue gas into a liquid solution of sodium hydroxide. The hydroxide combines with SO2 and O2 to form the corresponding sulfate which can be removed from the aqueous solution ... 

Sulfur dioxide removal processes can be used to treat flue gas from industrial boilers, heaters, or other process gases where sulfur compounds are oxidized. These processes have generally been proven in utility applications. More recently, several industrial SO2 removal installations have been completed. 

Process Alternatives. Sulfur dioxide removal processes can be categorized as throwaway or recovery. Throwaway processes produce a liquid or solid waste that requires disposal. Recovery processes convert the sulfur dioxide to elemental sulfur or sulfuric acid. Throwaway processes have been used in most utility applications, but there could be greater incentives for using the recovery processes in industry. 

Subsequent programs to prevent water and air pollution supported by Imperial Chemicals Industries Ltd., British Power Authority consultants, and Howden Construction Co. led to the development of a closed-loop, lime-based, sulfur dioxide removal system. These types of systems were installed in 1935 at the Swainsea and in 1937 at the Fulham power plants. They operated successfully until World War II when they were shutdown because the vapor plumes provided aerial guidance to the Luftwaffe. 

Research-Cottrell realized that the industrial and utility markets required different types of sulfur dioxide removal equipment. Therefore, it contracted with Ab Bahco Ventilation of Sweden to market their sulfur dioxide removal technology in the U.S. and Canada. Bahco technology is particularly applicable to industrial boiler and process applications (7, 8, 9). The first U.S. Bahco installation will handle seven stoker-type boilers at the Rickenbacker Air Force Base in Columbus, Ohio. 

Toxic or malodorous pollutants can be removed from industrial gas streams by reaction with hydrogen peroxide (174,175). Many Hquid-phase methods have been patented for the removal of NO gases (138,142,174,176—178), sulfur dioxide, reduced sulfur compounds, amines (154,171,172), and phenols (169). Other effluent treatments include the reduction of biological oxygen demand (BOD) and COD, color, odor (142,179,180), and chlorine concentration. 

In removing excess free chlorine from municipal or industrial water and from wastewater, sodium sulfite competes with bisulfite or sulfur dioxide. Other commercial appHcations of sodium sulfite in wastewater treatment include the reduction of hexavalent chromium to the less toxic Cr " salts as well as the precipitation of silver and mercury. 

One way to control gaseous pollutants like SO2 and SO3 is to remove the gases from fuel exhaust systems by absorption into a liquid solution or by adsorption onto a solid material. Absorption involves dissolving the gas in a liquid while adsorption is a surface phenomenon. In each case, a subsequent chemical reaction can occur to further trap the pollutant. Lime and limestone are two solid materials that effectively attract sulfur dioxide gas to their surfaces. The ensuing chemical reaction converts the gaseous pollutant to a solid nontoxic substance that can be collected and disposed or used in another industry. 

Wine and beer industry Polyphenols can alter color and flavor of products such as wines. There are many aggressive ways of removing polyphenolic compounds, such as using polyvinylpolypyrrolidone (PVPP) or sulfur dioxide. However, polyphenol removal should be selective to avoid the undesirable alteration of the wine s organoleptic characteristics. For this reason, one option is to use laccases that polymerize the polyphenolic compounds during the wine-making process and then to remove these polymers by clarification (Morozova and others 2007). Several papers have reported that laccase is able to remove undesirable polyphenols and produce stable wines with a good flavor. 

Hydromag A process for removing sulfur dioxide from industrial gas streams by absorption in magnesia. Developed in Japan by Nissan Chemical Industries. 

Sulfidine A process for removing sulfur dioxide from smelter gases by reaction with a suspension of xylidene in water. Developed by the Gesellschaft fiir Chemische Industrie, Basel and Metallgesellschaft, Frankfurt, and used in Germany in the 1930s now probably obsolete. 

Wiewiorowski A process proposed for removing hydrogen sulfide from industrial gases by reacting it with sulfur dioxide in molten sulfur in the presence of an amine catalyst. Invented by T. K. Wieriorowski at the Freeport Sulfur Company, but not known to have been commercialized. 

Uses. In construction materials manufacture of steel, aluminum, and magnesium as a scrubbing agent to remove sulfur dioxide emissions from smokestacks manufacmre of glass, paper, and industrial chemicals in fungicides, insecticides, and lubricants... 

The detrimental effects of acid rain are a major reason why legislation such as the Clean Air Act places strict limitations on sulfur and nitrogen emissions. It is also a reason why low sulfur coal is preferred over high sulfur coal. To reduce sulfur dioxide emissions, industry also uses a technique call scrubbing. Industrial scrubbers employ a variety of physical and chemical processes to remove sulfur dioxide from emissions. Another technique used to combat acidification of lakes is to treat these systems with lime. The lime acts to neutralize the acid, but such techniques are usually costly and are only a temporary remedy for combating the problem. 

It is also doubtful that the industry will be in a position for many years to come to undertake sulfur removal from residual fuels solely to improve product quality. A number of consumer industries demand low sulfur fuel oils, but these special requirements can at present be met more appropriately by selection of crude rather than by adoption of desulfurization processes. In general industrial use, it is corrosion and atmospheric pollution that are the main disadvantages of high sulfur content. But there is no sign yet of the development of a cheap desulfurization process, the cost of which can be substantially offset by the gain in efficiency resulting from permissible lower stack temperatures or by the elimination of flue gas scrubbing equipment previously necessary for reduction of sulfur dioxide content. 

ABSORPTION (Process). Absorption is commonly used in the process industries for separahng materials, notably a specific gas from a mixture of gases and in the production of solutions such as hydrochloric and sulfuric adds. Absorption operations are very important to many air pollution abatement systems where it is desired to remove a noxious gas, such as sulfur dioxide or hydrogen sulfide, from an effluent gas prior to releasing the material to the atmosphere. The absorption medium is a liquid in which (1) the gas to be removed, i.e., absorbed is soluble ill the liquid, or (2) a chemical reaction takes place between the gas and the absoibing liquid. In some instances a chemical reagent is added to the absorbing liquid to increase the ability of the solvent to absorb. 

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