Increasing methacrylic acid

The characteristics of the dynamic mechanical spectrum of SMAA show drastic changes compared with those of the aPS homopolymer even at very low molar fractions of the added comonomer. All the changes observed reflect the ionic interactions. The a relaxation temperature increases with increasing methacrylic acid content as a consequence of a stable network of chemical crosslinks due to anhydride bridge formation. The y relaxation could be related to local motion of methacrylic acid due to the breakdown of the weakest hydrogen bonds. The 3 relaxation could be attributed to local motion of the backbone chain induced by the breakdown of stronger hydrogen bonds than those invoked for the y relaxation. 

Melt Viscosity. As shown in Tables 2 and 3, the melt viscosity of an acid copolymer increases dramatically as the fraction of neutralization is increased. The relationship for sodium ionomers is shown in Figure 4 (6). Melt viscosities for a series of sodium ionomers derived from an ethylene—3.5 mol % methacrylic acid polymer show that the increase is most pronounced at low shear rates and that the ionomers become increasingly non-Newtonian with increasing neutralization (9). The activation energy for viscous flow has been reported to be somewhat higher in ionomers than in related acidic... 

Propylene-Based Routes. The strong acid-catalyzed carbonylation of propylene [115-07-1] to isobutyric acid (Koch reaction) followed by oxidative dehydration to methacrylic acid has been extensively studied since the 1960s. The principal side reaction in the Koch reaction is the formation of oligomers of propylene. Increasing yields of methacrylic acid in the oxydehydration step is the current focus of research. Isobutyric acid may also be obtained via the oxidation of isobutyraldehyde, which is available from the hydroformylation of propylene. The -butyraldehyde isomer that is formed in the hydroformylation must be separated. 

Even the earliest reports discuss the use of components such as polymer syrups bearing carboxylic acid functionality as a minor component to improve adhesion [21]. Later, methacrylic acid was specifically added to adhesive compositions to increase the rate of cure [22]. Maleic acid (or dibasic acids capable of cyclic tautomerism) have also been reported to increase both cure rate and bond strength [23]. Maleic acid has also been reported to improve adhesion to polymeric substrates such as Nylon and epoxies [24]. Adducts of 2-hydroxyethyl methacrylate and various anhydrides (such as phthalic) have also been reported as acid-bearing monomers [25]. Organic acids have a specific role in the cure of some blocked organoboranes, as will be discussed later. 

In most ionomers, it is customary to fully convert to the metal salt form but, in some instances, particularly for ionomers based on a partially crystalline homopolymer, a partial degree of conversion may provide the best mechanical properties. For example, as shown in Fig. 4, a significant increase in modulus occurs with increasing percent conversion for both Na and Ca salts of a poly(-ethylene-co-methacrylic acid) ionomer and in both cases, at a partial conversion of 30-50%, a maximum value, some 5-6 times higher than that of the acid copolymer, is obtained and this is followed by a subsequent decrease in the property [12]. The tensile strength of these ionomers also increases significantly with increasing conversion but values tend to level off at about 60% conversion. 

For partially crystalline ionomers, such as those based on copolymers of ethylene and methacrylic acid, even time or aging at room temperature can have an effect on mechanical properties. For example, upon aging at 23°C, the modulus of the acid form of the copolymer increased 28%, while in the ionomer form, the increase ranged up to 130%, with the specific gain in modulus depending on the degree of conversion and on the counterion that was present [17]. 

Alternatively, esterification of carboxylic acid can be carried out in aqueous media by reacting carboxylic acid salts with alkyl halides through nucleophilic substitutions (Eq. 9.10).20 The reaction rate of alkyl halides with alkali metal salts of carboxylic acids to give esters increases with the increasing concentration of catalyst, halide, and solvent polarity and is reduced by water. Various thymyl ethers and esters can be synthesized by the reactions of thymol with alkyl halides and acid chlorides, respectively, in aqueous medium under microwave irradiation (Eq. 9.11).21 Such an esterification reaction of poly(methacrylic acid) can be performed readily with alkyl halides using DBU in aqueous solutions, although the rate of the reaction decreases with increasing water content.22... 

The effect of hydrophobicity of the polymer on the permeability of poly(2-hydroxyethyl methacrylate (HEMA)-co-methacrylic acid (MAAc) hydrogels was studied [12], The hydrophobicity was controlled by copolymerization with butyl methacrylate (BMA). The dependence of permeability on pH increased as the hydrophobicity increased even though the rate of diffusion decreased. Cross-link density of the hydrogel also contributed to pH-dependent permeability. 

The carboxylated polymers [476,499] include acrylic, methacrylic or maleic acid polymers (all obviously anionic in character) applied mainly from aqueous emulsion and particularly in combination with crease-resist or durable press resins. This type of chemistry has already been discussed in section 10.8.2. A particularly common example is the copolymer of acrylic acid with ethyl acrylate (10.247). In general the best balance of properties is obtained with 75-85% ethyl acrylate (y) and 25-15% acrylic acid (x), with an average chain length of about 1300 (x + y) units 65-85% ethyl acrylate with 35-15% methacrylic acid is also suitable. When the content of the acidic comonomer increases above about 30% the durability to washing tends to decrease, whilst longer chains tend to give a stiffer handle [499]. 

Coleman and Sivy also used an infrared transmission cell to undertake degradation studies under reduced pressure on a series of poly(acrylonitrile) (ACN) copolymers [30-33]. Thin films prepared from a polymer were mounted in the specially designed temperature-controlled cell mounted within the infrared spectrometer. The comparative studies were made on ACN copolymers containing vinyl acetate [30,32], methacrylic acid [30,31] and acrylamide [30,33]. The species monitored was the production of the cyclised pyridone structure. This was characterised in part by loss of C=N stretch (vC = N) intensity at 2,240 cm-1 accompanied by the appearance and increase in intensity of a doublet at 1,610/1,580 cm-1. 

Possible solutions to overcome this problem are (1) decrease the residence time the decrease of conversion is more than compensated by an increase of selectivity (due to the lower extent of methacrylic acid combustion), and in overall the productivity increases (2) increase the total pressure, while simultaneously increasing both the oxygen and the isobutane partial pressure, as well as the total gas flow (so as to keep a constant contact time in the reactor). A higher pressure also implies smaller reactor volume, and hence lower investment costs. Under these circumstances, productivity as high as 6.4 mmol/h/gcat was reached, which is acceptable for industrial production. The additional heat required for the recirculation of unconverted isobutane and for increased pressure would be equalized by the higher heat generated by the reaction. 

It was proposed that the increase in activity during the equilibration period was due to the generation of new active sites,consisting of the Mo species located in the cationic position in the secondary framework of the POM. A similar hypothesis was formulated by other authors for the methacrolein oxidation to methacrylic acid." " More generally, it is currently believed that for exothermic reactions, and specifically for oxidations, the true working state of the POM, does not correspond to its crystalline form." The presence of steam and the large amount of heat released provoke an incipient surface decomposition, which leads to the expulsion of the Mo species from the anion as a metastable defective... 

After a steady catalytic behavior was reached, the catalyst was treated in air at 350°C, in order to reoxidize it. Thereafter, the reaction was run again under isobutane-rich conditions (Figure 14.5), in order to understand the role of the POM reduction level on catalytic performance. The reoxidized catalyst exhibited a selectivity to methacrylic acid that was initially around 20%, and approximately 20-30 hours were necessary to recover the original performance of the equilibrated, reduced catalyst. On the contrary, the activity of the catalyst was almost the same as before the oxidizing treatment. This confirms that a partially reduced POM is intrinsically more selective to methacrylic acid than a fully oxidized one, and that one reason for the progressive increase in selectivity to methacrylic acid that occurs during the equilibration period was the increase in the POM reduction level, as a consequence of the operation under isobutane-rich conditions. 

Because of acid-catalyzed hydrolysis of N-vinylpyrrolidone in water, polymerization was carried out in organic solvent - DMF. Three types of samples of poly(methacrylic acid) were used syndiotactic - obtained by radiation polymerization, atactic - obtained by radical polymerization, and isotactic - obtained by hydrolysis of isotactic poly(methyl methacrylate). It was found that in all cases the rate enhancement appeared in comparison with the blank polymerization (without template). The rate enhancement became more pronounced with increasing chain length and syndiotacticity of the template. According to the authors, the rate enhancement is connected with the stronger complex formation between poly(vinyl pyrrolidone) and syndiotactic poly(methacrylic acid) then with isotactic template. This conclusion was supported by turbimetric titration in DMF/DMSO system and by model considerations. It is worth noting, however, that... 

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