Hazardous replacement

The technique may be said to combine the advantages of vacuum evaporation and sputtering, so that excellent qualities of adhesion are obtained without a limitation of maximum thickness of the coating—while at the same time the rate of deposition can be comparatively high. Many metals, alloys, and compounds may be deposited, on both metallic and non-metallic articles. However, its use at present is mainly for functional and protective applications, particularly where high resistance to corrosion is required. Thus, as examples, aluminium may be deposited on various types of steel and on titanium for uses in the aerospace and defence industries—and can be regarded as a less hazardous replacement for cadmium electroplating. 

These particular sheets referring to chemical-based products will provide information on materials before they are purchased and used on site. They also detail the potential health effects, etc. This particular tool can help in reducing hazards at the assessment stage by assessing the hazard and risk and allowing a less hazardous replacement. 

The mercury salt of 5-nitrotetrazole has been developed as a less hazardous replacement for lead azide [61, 70] and mercury fulminate [18]. This substance is superior to dextrinated lead azide with lower sensitivity to impact and electrostatic discharge, and higher initiating efficiency and, in addition, it does not react with... 

Dust Filter. The cloth or bag dust filter is the oldest and often the most reHable of the many methods for removing dusts from an air stream. Among their advantages are high (often 99+%) collection efficiency, moderate pressure drop and power consumption, recovery of the dust in a dry and often reusable form, and no water to saturate the exhaust gases as when a wet scmbber is used. There are also numerous disadvantages maintenance for bag replacement can be expensive as well as a sometimes unpleasant task these filters are suitable only for low to moderate temperature use they cannot be used where Hquid condensation may occur they may be hazardous with combustible and explosive dusts and they are bulky, requiring considerable installation space. 

The first commercial production of fatty alcohol ia the 1930s employed the sodium reduction process usiug a methyl ester feedstock. The process was used ia plants constmcted up to about 1950, but it was expensive, hazardous, and complex. By about 1960 most of the sodium reduction plants had been replaced by those employing the catalytic hydrogenolysis process. Catalytic hydrogenation processes were investigated as early as the 1930s by a number of workers one of these is described ia reference 26. 

Lipoproteins may denature on heating and if present during pasteurization can result in the formation of haze or turbidity in the final product. This material was removed traditionally by filtration through asbestos (qv) sheets (6) however, health hazards associated with asbestos have led to its replacement by alternative filter materials (23,37,193). These media have been less effective than asbestos and further measures have been required to ensure the visual clarity of albumin products, eg, further filtration developments for Hpid removal (194), preferential denaturation of contaminants using in-process heat treatment, and anion-exchange chromatography (49). 

Pneumatic Controllers The pneumatic controller is an automatic controller that uses pneumatic pressure as a power source and generates a single pneumatic output pressure. The pneumatic controller is used in single-loop control applications and is often installed on the control valve or on an adjacent pipestand or wall in close proximity to the control valve and/or measurement transmitter. Pneumatic controllers are used in areas where it would be hazardous to use electronic equipment, in locations without power, in situations where maintenance personnel are more familiar with pneumatic controllers, or in applications where replacement with modern electronic controls has not been justified. 

As microprocessor-based controls displaced hardwired electronic and pneumatic controls, the impac t on plant safety has definitely been positive. When automated procedures replace manual procedures for routine operations, the probability of human errors leading to hazardous situations is lowered. The enhanced capability for presenting information to the process operators in a timely manner and in the most meaningful form increases the operator s awareness of the current conditions in the process. Process operators are expected to exercise due diligence in the supervision of the process, and timely recognition of an abnormal situation reduces the likelihood that the situation will progress to the hazardous state. Figure 8-88 depicts the layers of safety protection in a typical chemical jdant. 

Lead and Lead-Lined Steel Pipe Lead and lead-hned steel lipe have been essentially eliminated as piping materials owing to lealth hazards in fabrication and installation and to environmental objections. Lead has been replaced by suitable plastic, reinforced plastic, plastic-lined steel, or high-alloy materials. 

Resource Conservation and Recovery Act, 1976 RCRA is the primaiy statute governing the regulation of solid and hazardous waste. It completely replaced the Sohd Waste Disposal Act of 1965 and supplemented the Resource Recoveiy Act of 1970 RCRA itself was substantiaUy amended by the Hazardous and Solid Waste Amendments of 1984 (HSWA). The principal objectives of RCRA as amended are to ... 

Substitution If intensification is not possible, then an alternative is to consider using a safer material in place of a hazardous one. Thus it may be possible to replace flammaole solvents, refrigerants, and heat-transfer media by nonflammable or less flammable (high-boiling) ones, hazardous products by safer ones, and processes which use hazardous raw materials or intermediates by processes which do not. As an example of the latter, the product manufactured at Bhopal (carbatyl) was made from three raw materials. Methyl isocyanate is formed as an intermediate. It is possible to react the same raw materials in a different order so that a different and less hazardous intermediate is formed. 

It is generally considered that there is a greater hazard in storing large quantities of liquefied gas under pressure than at low temperatures and low pressures. The trend is toward replacing pressure... 

The selection of materials to be used in design dictates a basic understanding of the behavior of materials and the principles that govern such behavior. If proper design of suitable materials of construction is incorporated, the eqiiipment should deteriorate at a uniform and anticipated gradual rate, which will allow scheduled maintenance or replacement at regular inteivals. If localized forms of corrosion are characteristic of the combination of materials and environment, the materials engineer should still be able to predict the probable life of equipment, or devise an appropriate inspection schedule to preclude unexpected failures. The concepts of predictive, or at least preventive, maintenance are minimum requirements to proper materials selection. This approach to maintenance is certainly intended to minimize the possibility of unscheduled production shutdowns because of corrosion failures, with their attendant possible financial losses, hazard to personnel and equipment, and resultant environmental pollution. 

Not in-kind Ensure that the replacement satisfies the require-replacements (e.g., ments of duty gaskets, rupture, Implement management of change review disks, packing, mechanical seals) resulting in failure. Possibility of hazardous release. CCPS G-22 CCPS G-27 CCPS Y-28 OSHA 1910.119... 

As a last example we turn to the world of medicine. Osteo-arthritis is an illness that affects many people as they get older. The disease affects the joints between different bones in the body and makes it hard - and painful - to move them. The problem is caused by small lumps of bone which grow on the rubbing surfaces of the joints and which prevent them sliding properly. The problem can only be cured by removing the bad joints and putting artificial joints in their place. The first recorded hip-joint replacement was done as far back as 1897 - when it must have been a pretty hazardous business - but the operation is now a routine piece of orthopaedic surgery. In fact 30,000 hip joints are replaced in the UK every year world-wide the number must approach half a million. 

Hazardous chemicals or mixtures may be replaceable by safer materials. These may be less toxic per se, or less easily dispersed (e.g. less volatile or dusty). Substitution is also applicable to synthesis routes to avoid the use of toxic reactants/solvents or the production, either intentionally or accidentally, of toxic intermediates, by-products or wastes. 

Wherever practicable it is advisable for glutaraldehyde to be replaced by a less hazardous chemical, e.g. it should not be used as a general wipe-down disinfectant. 

Chlorinated solvent vapor degreasers can be replaced with high pressure power washers which do not generate spent solvent hazardous wastes or toxic fugitive emissions. 

Chemical Reactivity - Reactivity with Water Half decomposed in 8 days at 40° C Reactivity with Common Materials Is absorbed in wood, etc., which must be replaced to eliminate poison hazard Stability During Transport Decomposes above 50 °C with possible explosive force Neutralizing Agents for Acids and Caustics Apply caustic or soda ash slurry until yellow stains disappear Polymerization Not pertinent Inhibitor of Polymerization Not pertinent. 

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