Fire retardancy improvement

Polyesters can be blended with particulate fillers to confer a range of features increased viscosity, use of fire retardants, improved hardness and abrasion, opaqueness, ultra-violet stabilisation, colour and cost reduction. Mechanical properties are influenced by the incorporation of fillers. 

Flame-retardant additives are capable of significant reduction in the ha2ard from unwanted fires, and techniques are now available to quantify these improvements. Combined with an understanding of fire-retardant mechanisms, polymer-retardant interactions, and reuse technology, formulations optimi2ed for pubHc benefit and manufacturing practicaUty can be selected. 

Phosphate Esters. The principal advantage of phosphate esters is the improved fire retardancy relative to phthalates. The fire performance of PVC itself, relative to other polymeric materials, is very good due to its high halogen content, but the addition of plasticizers reduces this. Consequendy there is a need, in certain demanding appHcations, to improve the fire-retardant behavior of dexible PVC. 

As weU as imparting improved fire retardancy these materials may also result ia volume cost savings if they can be purchased for a lower price than the commodity phthalate. Precise knowledge of the compatibiHty between standard plasticizers and chlotinated paraffins is requited because some mixtures become iacompatible with each other and the PVC resias ia use at certain temperatures. Phthalate—chlotinated paraffin compatibiHty decreases as the molecular mass of the phthalate and the plasticizer content of the PVC formulation iacrease. Many compatibiHty graphs are available (1). 

Poly(phenylene sulfide) (PPS) is another semicrystalline polymer used in the composites industry. PPS-based composites are generally processed at 330°C and subsequently cooled rapidly in order to avoid excessive crystallisation and reduced toughness. The superior fire-retardant characteristics of PPS-based composites result in appHcations where fire resistance is an important design consideration. Laminated composites based on this material have shown poor resistance to transverse impact as a result of the poor adhesion of the fibers to the semicrystalline matrix. A PPS material more recently developed by Phillips Petroleum, AVTEL, has improved fiber—matrix interfacial properties, and promises, therefore, an enhanced resistance to transverse impact (see PoLYAffiRS containing sulfur). 

The chlorine atom has two further useful influences on the properties of the polymer. Firstly the polymer shows improved resistance to oil compared with all-hydrocarbon rubbers. The rubbers also have a measure of resistance to burning which may be further improved by use of fire retardants. These features together with a somewhat better heat resistance than the diene hydrocarbon rubbers have resulted in the extensive use of these rubbers over many years. 

The self-extinguishing characteristics of the chlorine-containing resins are improved by incorporation of antimony oxide but this approach is not possible where translucent sheet is required. As an alternative to chlorine-based systems a number of bromine-containing resins have been prepared and, whilst claimed to be more effective, are not currently widely used. It is probably true to say that fire-retarding additives are used more commonly than polymers containing halogen groupings. 

Proper selection of plastic matrix fire retardants and property enhancers offers acceptable combinations of impact properties and heat-distortion temperature (HDT) values for fire retardant plastics. This can be demonstrated by fire retardant styrenics. Fire retardant enhancers have special interest as property enhancers for example the addition of a highly flammable material such as ethylene propylene diene terpolyer (EPDM), dramatically improves the bromine efficiency of octabromodiphenyl oxide in ABS by increasing char-forming without changing the Sb-Br reaction. 

It should be mentioned that fire retardant-polypropylene has higher impact energy than polypropylene without HBCD and this improved impact energy resulting from the addition of fire retardant is a rare phenomenon. Usually the addition (15-25%) of low molecular components decreases the high impact properties of plastics although we know that HIPS flame-retarded with decabromodiphenyl oxide (DECA), for example, has almost the same impact energy as non-retarded HIPS (Table 5). 

Impact energy can be further improved by the use of impact modifiers. In this approach the combination of impact improvement and fire retardant enhancing is of special interest (ref. 5). Figure 5 demonstrates this effect in ABS flame-retarded with commercial FR-1208 (octabromodiphenyl oxide) and with the proprietary FR-T6385. 

The first phenomenon observed is the improved resistance of these materials to combustion, in a way that they may be classified as intrinsically self-extinguishing substrates. For instance, the LOI value for PTFEP is reported to be 48 [452], which is much higher than reported for classical organic plastics [283], while phosphazene fluoroelastomers have been considered as fire-retardant materials since the very beginning of their preparation and utilization [562]. Similarly to aryloxy- and arylamino- substituted POPs [389,390] (vide infra),it may be expected that the flame-resistance properties of phosphazene fluoroelastomers could be successively exported to stabihze organic macromolecules when blended with these materials. 

The challenge was to avoid the use of hazardous brominated fire retardants such as polybrominated biphenyl (PBB) and pentabromodiphenyl ether (PBDE). The first strategy was to replace PBB and PBDE with tetrabromo-bisphenol-A (TBBA). This has a much lower toxicity, but is still a brominated fire retardant with safety concerns. An improvement... 

Flame retardants - Fire retardants - Smoulder retardants -Smoke-suppressants Flexibilisers Flow improvers... 

A basic scientific investigation of fire retardancy, however, remained to be initiated by Gay-Lussac in France at the request of King Louis XVIII in 1821 who was again interested in reducing the flammability of theater curtains. This researcher noted that the ammonium salts of sulfuric, hydrochloric and phosphoric acids were very effective fire retardants on hemp and linen and that the effect could be improved considerably by using mixtures of ammonium chloride, ammonium phosphate and borax. This work has withstood the test of time and remains valid to this day. Thus the basic elements of modern fire retardant chemistry had been defined early in recorded history and remained the state of the art until early in the twentieth century. The most effective treatments for cellulosic materials being concentrated in Groups III, V and VII elements. 

The third composition in Table IV seems to be related to the aromatic sulfonate/polycarbonate technology just discussed with some modifications being necessary in order to compensate for the aliphatic nature of the polypropylene (17. 181 substrate. In this case the aromatic sulfonate is replaced with a metal salt (preferably magnesium stearate). A silicone oil and or gum has been added to enhance the intumescent character and a small amount of inert filler and decabromodiphenyl oxide is included probably to improve the molding characteristics of the total composition. Fire retardant compositions with a good surface char can be obtained at total loadings only about half that required for the halogen/antimony oxide composition. 

Melamine resins also are used for the production of decorative laminates. The amino resins are able to modify textiles like cotton and rayon by imparting crease resistance, stiffness, shrinkage control, fire retardance and water repellency. They are also used to improve the wet strength, rub resistance and bursting strength of paper. 

Flexible PVC characteristics depend broadly on the formulations flexibility improved low-temperature behaviour fire-retardant grades low cost possible food contact and transparency easy to weld and stick. 

In 2000, NEC developed an epoxy resin with what it describes as a fire-retardant structure that avoids the need for either TBBA or phosphorus-based flame retardants in circuit boards. The new resin contains a metal hydroxide retardant. The company claims the new board is almost totally free of pollutants, and is easy to process and thermally recycle. By also integrating flame retardant properties within the board, use of the metal hydroxide is minimised, while offering good electrical properties, higher heat resistance and improved processing characteristics. ... 

Most research on chemical modification of lignocellulosic materials has focused on improving either the dimensional stability or the biological resistance of wood. This paper reviews the research on these properties for wood and other lignocellulosic composites and describes opportunities to improve fire retardancy and resistance to ultraviolet degradation. 

The principle uses of the zinc borate Zn[B304(0H)3] are as a polymer additive and preservative for wood composites, such as oriented strand board (OSB). As a polymer additive it functions as a fire retardant synergist and modifier of electrical and optical properties. Its function as a fire retardant additive is discussed further below. A substantial amount of Zn[B304(0H)3] is used to improve the tracking index, which is an important performance criterion for polymers, such as polyamides (nylon) and polybutyl teraphtha-lates (PBT), used in electrical applications. 

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