Filter aids continuous

In the precoat mode, filter aids allow filtration of very fine or compressible soHds from suspensions of 5% or lower soHds concentration on a rotary dmm precoat filter. This modification of the rotary dmm vacuum filter uses an advancing knife continuously to skim off the separated soHds and the... 

In units designed to use a precoat filter aid, the dmm can be evacuated over the fiiU 360° and fitted with an advancing knife system that continuously shaves off the deposited soHds together with a thin layer of the precoat. The precoat has to be renewed periodically. 

Because gravity is too weak to be used for removal of cakes in a gravity side filter (2), continuously operated gravity side filters are not practicable but an intermittent flow system is feasible in this arrangement the cake is first formed in a conventional way and the feed is then stopped to allow gravity removal of the cake. A system of pressure filtration of particles from 2.5 to 5 p.m in size, in neutralized acid mine drainage water, has been described (21). The filtration was in vertical permeable hoses, and a pressure shock associated with relaxing the hose pressure was used to aid the cake removal. 

Batch-stirred vessels are most often used in treating material with powdered activated carbon (72). The type of carbon, contact time, and amount of carbon vary with the desired degree of purification. The efficiency of activated carbon may be improved by applying continuous, countercurrent carbon—Hquid flow with multiple stages (Fig. 3). Carbon is separated from the Hquid at each stage by settling or filtration. Filter aids such as diatomaceous earth are sometimes used to improve filtration. 

External-Cake Tubular Filters Several filter designs are available with vertical tubes supported by a filtrate-chamber tube sheet in a vertical cylindrical vessel (Fig. 18-115). The tubes may be made of wire cloth porous ceramic, carbon, plastic, or metal or closely wound wire. The tubes may have a filter cloth on the outside. Frequently a filter-aid precoat will be applied to the tubes. The prefilt slurry is fed near the bottom of the vertical vessel. The filtrate passes from the outside to the inside of the tubes and into a filtrate chamber at the top or the bottom of the vessel. The sohds form a cake on the outside ofthe tubes with the filter area actually increasing as the cake builds up, partially compensating for the increased flow resistance of the thicker cake. The filtration cycle continues until the differential pressure reaches a specified level, or until about 25 mm (1 in) of cake thickness is obtainea... 

Pressure leaf filters are used to separate much the same lands of slurries as are filter presses and are used much more extensively than filter presses for filter-aid filtrations. They should be seriously considered whenever uniformity of production permits long-time operation under essentially constant filtration conditions, when thorough washing with a minimum of hquor is desired, or when vapors or fumes make closed construction desirable. Under such conditions, if the filter medium does not require frequent changing, they may show a considerable advantage in cycle and labor economy over a filter press, which has a lower initial cost, and advantages of economy and flexibility over continuous vacuum filters, which have a higher first cost. 

Continuous Cake Filters Continuous cake filters are apphcable when cake formation is fairly rapid, as in situations in which slurry flow is greater than about 5 L/min (1 to 2 gal/min), shiny concentration is greater than 1 percent, and particles are greater than 0.5 [Lm in diameter. Liquid viscosity below 0.1 Pa s (100 cP) is usually required for maintaining rapid liquid flow through the cake. Some designs of continuous filters can compromise some of these guidelines by sacrificial use of filter aid when the cake is not the desired product. 

To 40 g. of dry chitin in a 500-ml. beaker is added 200 ml. of concentrated hydrochloric acid (c.p., sp. gr. 1.18), and the mixture is heated on a boiling water bath for 2.5 hours with continuous mechanical agitation. At the end of this time solution is complete, and 200 ml. of water and 4 g. of Norite are added. The beaker is transferred to a hot plate, and the solution is maintained at a temperature of about 60° and is stirred continuously during the process of decolorization. After an hour the solution is filtered through a layer of a filter aid such as Filter-Cel. The filtrate is usually a pale straw color however, if an excessive color persists, the decolorization may be repeated until the solution becomes almost colorless. The filtrate is concentrated under diminished pressure at 50° until the volume of the solution is 10-15 ml. The white crystals of glucosamine hydrochloride are... 

A mixture of iron, ferric chloride and water is added to the toluene solution. The mixture is heated to reflux and concentrated hydrochloric acid is added dropwise at a rate calculated to keep the mixture refluxing vigorously. After the hydrochloric acid Is all added, the refluxing is continued by the application of heat for several hours. A siliceous filter aid is then added to the cooled reaction mixture and the material is removed by filtration. The filter cake is washed four times, each time with 90 ml of benzene. The organic layer is then separated from the filtrate. The water layer is acidified to a pH of 2 and extracted three times with 90 ml portions of benzene. 

A fermentation broth containing Streptomyces kanamyceticus cells is filtered by a vacuum rotary filter. The feed rate is 120kg h1 each kilogram of broth contains 60g of cells. To improve filtration, filter aids are added at a rate of 10kg-h. The concentration of kanamycin in the broth is 0.05%. The filtrate is collected at a rate of 112 kg h. The concentration of kanamycin in the filtrate is 0.045%. The filter cake contains cells, and filter aid is continuously removed from the filter cloth. 

The Metafilter is widely used for filtering domestic water, beer, organic solvents and oils. The filtration characteristics of clay-like materials can often be improved by the continuous introduction of a small quantity of filter aid to the slurry as it enters the filter. On the other hand, when the suspended solid is relatively coarse, the Metafilter will operate successfully as a strainer, without the use of a filter bed. 

Add a small amount of hyflo filter aid to the mixing tank and continue to mix slowly while filtering. 

The chilled oil-naphtha solution containing crystallized wax and the filter aid is then filtered by means of a continuous vacuum filter or an intermittent pressure leaf filter. Increased dewaxed oil yields are realized by applying a cold naphtha displacement wash to the wax cake on the filter. The pour point of the dewaxed oil is usually 25° to 35° F. higher than the filtering temperature. 

The naphtha is recovered from the dewaxed oil solution in conventional distillation equipment. The wax cake containing the filter aid is discharged from the dewaxing filter into a heated vessel, where the wax is taken into solution and the inert filter aid settles to the bottom in the form of a concentrated slurry. The aid separated from the wax solution is slurried with kerosene and this slurry is filtered on a continuous filter at a temperature sufficiently high to flash off water adsorbed on the aid. The dried and recovered aid on the filter is subjected to a chilled naphtha wash to displace the kerosene and cool the aid, which is then recycled to the chilled oil-naphtha mixture. Recovery of the aid in this manner permits its re-use indefinitely. 

For CMF to be deemed a successful replacement of traditional clarification methods for the main filtration process, a high beer flux is required (generally, a minimum of 100 L/(m h) is considered necessary), with power costs that do not exceed those associated with the traditional filter aids [37]. Gan [32] considered that an average flux rate of 40 kg/(m h) over 10 h of continuous filtration is of commercial interest. 

Briefly, the use of membrane filtration by breweries has been slowed down by the difficulties in filtering this very special beverage made from natural ingredients. To overcome these problems intensive research and resources have been spent, mostly because the market is promising. The bottom line is that membrane filtration produces a high-quahty filtered product without the use of filter aids that need to be disposed of, membrane processes are easy to automate, and their operation is more continuous-like as compared to the filter-aid methods. 

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